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Fatigue Life Behavior of a Hypoid Gear Tooth Root Taking the Influences of Orbital Forging into Account

机译:考虑轨道锻造影响的准双曲面齿轮齿根的疲劳寿命行为

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This paper is concerned with the evaluation of the fatigue life and fracture mechanisms of a hypoid gear tooth root. The common milling manufacturing method for hypoid gear wheels is compared to the potentials oi the innovative manufacturing method orbital forging. Extensive material and geometry analysis are performed and the local fatigue strength of the case hardened steel 18CrNiMo7-6 used in serial production is compared to the orbital forged and case hardened JIS steel SCM420H. Therefore a unique single contact engagement test procedure for hypoid gear wheels has been developed. The present investigations indicate a high potential for using orbital forging in the serial production. However, for an expected significant increase of the tooth root load carrying capacity due to the positive effects of forging (e.g. compressive residual stress, fiber orientation) and reaching the required geometry accuracy the process orbital forging has to be optimized in further steps.
机译:本文涉及对准双曲面齿轮齿根的疲劳寿命和断裂机理的评估。将准双曲面齿轮的普通铣削制造方法与创新制造方法轨道锻造的潜力进行了比较。进行了广泛的材料和几何分析,并将批量生产中使用的表面硬化钢18CrNiMo7-6的局部疲劳强度与经轨道锻造和表面硬化的JIS钢SCM420H进行了比较。因此,已经开发了用于准双曲面齿轮的独特的单接触啮合测试程序。目前的研究表明在批量生产中使用轨道锻造的潜力很大。但是,由于锻造的积极作用(例如,压缩残余应力,纤维取向)和达到所需的几何精度,导致齿根负荷承载能力的预期显着提高,必须在进一步的步骤中优化工艺轨道锻造。

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