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A Perfect Manufacturing Data Sheet from the Geomembrane Manufacturer-Does That Mean All Is Well? A Lesson Learned

机译:土工膜制造商提供的完美制造数据表,这意味着一切都很好吗?经验教训

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Manufacturing data record (MDR) has traditionally been the basis of compliance assessment and approval of geomembrane material for use in construction works. Acceptance of the MDR data has strong reliance on the quality control management following industry recognized international standards. 250,000 m~2 of conductive geomembrane material was approved on the basis of compliant MDR for use in a project in Australia for lining a process water storage dam. The conductive geomembrane material was manufactured with a non-conductive edge to assist with the welding of the material. Frequent seam failures during the installation phase triggered rigorous investigation of the geomembrane material properties. During the process of investigation of the extent of this inconsistency, it was detected that the non-conductive edge of the geomembrane material is under gauge (occasionally 15% or more) and non-compliant with the Technical Specification. Significant investigation and Root Cause Analysis were undertaken by the Designer and the Manufacturer. The investigation detected that the inconsistency is as a result of production anomaly, that has been able to bypass the manufacturer's quality assurance process and possibly applicable to all geomembrane rolls supplied for the project. In order to eliminate the deficiency, all susceptible seams were eliminated.
机译:传统上,制造数据记录(MDR)是用于建筑工程的土工膜材料合规性评估和批准的基础。接受MDR数据非常依赖遵循行业公认的国际标准的质量控制管理。在合规的MDR的基础上,批准了250,000 m〜2的导电土工膜材料用于澳大利亚的一个项目中,用于衬砌工艺蓄水坝。导电土工膜材料制造为具有非导电边缘,以辅助材料的焊接。在安装阶段频繁发生的接缝故障触发了对土工膜材料特性的严格研究。在调查这种不一致程度的过程中,检测到土工膜材料的不导电边缘在标准范围内(有时为15%或更高),并且不符合技术规范。设计者和制造者进行了重要的调查和根本原因分析。调查发现不一致是由于生产异常引起的,该异常能够绕过制造商的质量保证流程,并且可能适用于为该项目提供的所有土工膜卷材。为了消除缺陷,消除了所有易受影响的接缝。

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