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Application of a strain gauge cutting force sensor in machining process monitoring

机译：应变片切削力传感器在加工过程监控中的应用

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摘要

Cutting force is a key factor that affects machining quality, it is closely related to cutting vibration, surface smoothness and etc. Measuring cutting force is an effective method for monitoring cutting condition and optimizing machining quality, but this needs a lot of experiments research to clarify the influence of cutting force on machining quality. Therefore, a self-developed strain gauge cutting force sensor is employed for cutting condition monitoring and machining quality analysis in this paper. Experiment results show that the cutting force sensor is able to measure dynamic cutting force reliably, and the measured cutting force can accurately reflect the changes of cutting parameter and cutting condition. Characteristic signals for reflecting machining quality and representing are also found in the cutting force data. The influence of cutting force on cutting vibration and surface smooth as well as cutting fault is preliminarily clarified. It proves that cutting force can be effectively used for monitoring cutting condition, optimizing cutting parameters and predicting cutting faults.
机译：切削力是影响加工质量的关键因素，它与切削振动，表面光滑度等密切相关。测量切削力是监测切削条件和优化加工质量的有效方法，但这需要大量的实验研究才能弄清。切削力对加工质量的影响。因此，本文采用自主研发的应变片切削力传感器进行切削状态监测和加工质量分析。实验结果表明，切削力传感器能够可靠地测量动态切削力，并且所测得的切削力能够准确反映切削参数和切削条件的变化。在切削力数据中还可以找到反映加工质量和表示的特征信号。初步弄清了切削力对切削振动和表面光洁度以及切削故障的影响。证明了切削力可有效地用于监测切削状态，优化切削参数和预测切削故障。

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