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Development of Two Piece Type Contact Tip for MIG/MAG Welding

机译:用于MIG / MAG焊接的两件式接触尖端的开发

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One piece type contact tip is now used as a contact tip for gas shielded arc welding. The life time should be improved for automatic or robotic welding systems. In the present work, two piece type contact tip was developed to improve the life time and arc stability. 24 hours MAG welding operation (arc time =12hours) using the two piece type contact tip for wire of 1.2mm in dia. shows 0.034~0.057mm wear of tip groove.The tip cover and contact tip unit are also developed for most of the arc welding torch in Japan. Comparing with the life time of a conventional contact tip, the life time of developed one is 10 ~20 times longer than that of conventional one. Indeed, the application of the tip to motorcycle industry, the total life time was 384hours at the welding current of 210A for the filler wire of 1,2mm in diameter. So, 13 tips were enough for one welding robot in a year, comparing with 264 conventional tips.
机译:一件式接触尖端现在用作气体屏蔽电弧焊接的接触尖端。对于自动或机器人焊接系统,应改善寿命。在本作工作中,开发了两件式接触尖端以改善寿命和电弧稳定性。 24小时MAG焊接操作(电弧时间= 12hours)使用两件型接触尖端,用于导线1.2mm。显示尖端槽0.034〜0.057mm磨损。尖端盖和接触尖端单元也用于日本的大部分弧焊火炬。与传统接触尖端的寿命相比,开发的寿命比传统的寿命为10〜20倍。实际上,将尖端的应用到摩托车行业,总寿命时间为384小时,焊接电流为210A,填料直径为1,2mm。因此,与264个常规提示相比,每年13个焊接机器人足以足够。

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