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Towards a Complete Model of Arc Welding - Arc Properties, Weld Depth, Thermal History and Residual Stress

机译:朝着完整的电弧焊接模型 - 电弧特性,焊接深度,热历史和残余应力

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A computational fluid dynamic (CFD) model of MIG welding of aluminium, which includes the arc plasma, the wire and the workpiece in the computational domain self-consistently, has been developed. The model allows the depth and shape of the weld to be predicted for a wide range of welding parameters, without the need for repeated measurements to determine fitting parameters. A graphical user interface (GUI) has been developed, so that the model can be easily used by welding engineers: the model runs on standard desktop or laptop computers. The model also predicts the thermal history at every point in the workpiece, which is the input information that is required for predicting important weld properties such as residual stress and distortion and weld microstructure. Predictions of weld composition are compared with measurements, and the feasibility of coupling the CFD model to a finite element model of residual stress and distortion is demonstrated.
机译:已经开发了一种计算流体动力学(CFD)铝的MIG焊接模型,包括电弧等离子体,自始终是计算结构域中的电弧等离子体。该模型允许预测焊缝的深度和形状,用于广泛的焊接参数,而无需重复测量以确定拟合参数。已经开发了一种图形用户界面(GUI),以便焊接工程师可以轻松使用该模型:该模型在标准桌面或笔记本电脑上运行。该模型还预测工件中的每个点处的热历史,这是预测重要焊接性能所需的输入信息,例如残余应力和失真和焊接微观结构。对焊接组合物的预测与测量进行了比较,并且证明了将CFD模型耦合到残余应力和变形的有限元模型的可行性。

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