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Simple techniques of applying lacquer based assisting electrodes for spark erosive Mstructuring of electrically nonconductive zirconia (ZrO_2)

机译:应用基于漆的辅助电极的简单技术,用于电气非导电氧化锆(ZrO_2)的火花腐蚀MS构

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Electro discharge machining is a suitable process for nearly any conductive material. A method is given to structure nonconductive materials like structural ceramics by placing an assisting electrode on top of the ceramic. These are typically generated via physical vapour deposition processes. In this paper we show that screen-printing and coating with doctor knife are suitable techniques to apply an assisting electrode made of a conductive lacquer on a ceramic surface. With the used equipment thicknesses of 30 μm for screen-printing and about 350μm for coating with doctor knife were realised. The spark erosive process with this assisting electrode is tested on ZrO_2. The processability is characterised in terms of the removal rate of the ceramic material, the wear rate of the electrode and the wear-removal-ratio. Additionally, we investigated the effect of two different synthetic oils on the process performance. The results showed that the choice of dielectric has a significant influence on the process performance. Changing the dielectric from IME 63 to Ionoplus OH 2753 lead to an increase of the removal rate by a factor of 6.6 and a decrease of the wear-removal ratio by a factor of 7.1.
机译:电放电加工是几乎任何导电材料的合适方法。通过将辅助电极放置在陶瓷的顶部上,给予一种结构的非导电材料,如结构陶瓷。这些通常通过物理气相沉积过程产生。在本文中,我们表明,用刀刀丝网印刷和涂层是应用由导电漆的辅助电极在陶瓷表面上施加辅助电极。利用丝网印刷的二手设备厚度为30μm,实现了薄膜涂层约350μm。用该辅助电极的火花腐蚀过程在Zro_2上进行测试。可加工性在陶瓷材料的去除速率,电极的磨损率和耐磨比的方面的特征。此外,我们研究了两种不同的合成油对工艺性能的影响。结果表明,电介质的选择对过程性能有显着影响。将来自IME 63的电介质改变为OOOPLUS OH 2753,导致去除率的增加6.6系数,并减少耐磨比率为7.1。

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