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Robotic Inspection Solutions for Petrochemical Pressure Vessels, developed and tested in the PETROBOT project

机译:石油化工压力容器的机器人检测解决方案,在Petrobot项目中开发和测试

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Pressure vessels used in the petrochemical industry need to be regularly inspected. Currently this is done manually by people working inside the vessels, which is a very time consuming operation in a potentially hazardeous work environment. Robotic technology is now sufficiently developed to be used as a platform to perform the inspections using established techniques. The EU funded PETROBOT project aims to bring together inspection methods and remote delivery to reduce risks and cost involved in inspection of pressure vessels. PETROBOT brings together the complete value chain, from robot and inspection technology providers to inspection service providers and end-users. PETROBOT is an industry run development project where the aim is to develop and demonstrate robotized inspection equipment at a high TRL level. Dekra Industrial participates both as inspection technology provider and as inspection service provider. The inspection systems will be tested in real installations of the participating end users. For inspection of pressure vessels, three different robots have been developed. Two rea crawlers, developed by Alstom Inspection Robotics, the third is a so called snake-arm robot, developed by OC Robotics. The three robot types complement each other to enable robotised inspection capabilities in a variety of pressure vessel designs. The robots will be able to carry a payload consisting of inspection tools: a camera for visual inspection, structured white light for profilometry of indications, an ultrasonic transducer or an eddy current transducer. The main, and most versatile inspection method, is visual testing. The other methods will be applied when an initial visual inspection identifies a need for more specific inspections. The results show that at least a similar detectability as for the conventional inspections can be achieved. This novel inspection system will be tested on artificial defects and proven in real pressure vessels during the final stages of the PETROBOT project.
机译:需要定期检查石油化工行业的压力容器。目前,这是由在船内部工作的人手动完成,这是一个在潜在危险的工作环境中的耗时量的操作。现在充分开发机器人技术以用作使用已建立的技术执行检查的平台。欧盟资助的Petrobot项目旨在将检查方法和远程交付汇集在一起​​,以降低对压力容器检查所涉及的风险和成本。 Petrobot汇集了完整的价值链,从机器人和检查技术提供商到检查服务提供商和最终用户。 Petrobot是一个行业运行开发项目,目的是在高TRL水平下开发和展示机器化检测设备。 DEKRA INDUSTRIAL作为检验技术提供者和检验服务提供商参与。检查系统将在参与最终用户的实际安装中进行测试。用于检查压力容器,已经开发了三种不同的机器人。由Alstom检测机器人制定的两位Rea爬虫器,第三个是由OC机器人开发的所谓的蛇形机器人。三种机器人类型相互补充,以便在各种压力容器设计中启用机器化检查能力。机器人将能够携带由检测工具组成的有效载荷:用于目视检查的摄像机,适用于适应症的轮廓,超声波换能器或涡流换能器的结构化白光。主要和最通用的检查方法,是可视化测试。当初始视觉检查识别需要更具体的检查时,将应用其他方法。结果表明,可以实现至少一种与传统检查的类似可检测性。在Petrobot项目的最终阶段,将在人工缺陷上进行人工缺陷测试并在真正的压力容器中进行测试。

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