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The Development of Model for Measuring Railway Wheels Manufacturing Readiness Level

机译:铁路车轮制造准备水平模型的开发

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In an effort to grow the railway wheel industry in Indonesia and reduce the dependence on imports, Metal Industries Development Center (MIDC) makes the implementation of the railway wheel manufacturing technology in Indonesia. MIDC is an institution based on research and development having a task to research the production of railway wheels prototype and acts as a supervisor to the industry in Indonesia, for implementing the railway wheel manufacturing technology. The process of implementing manufacturing technology requires a lot of resources. Therefore it is necessary to measure the manufacturing readiness process. Measurement of railway wheels manufacturing readiness was in this study done using the manufacturing readiness level (MRL) model from the United States Department of Defense. MRL consists of 10 manufacturing readiness levels described by 90 criteria and 184 sub-criteria. To get a manufacturing readiness measurement instrument that is good and accurate, the development process involved experts through expert judgment method and validated with a content validity ratio (CVR). Measurement instrument developed in this study consist of 448 indicators. The measurement results show that MIDC's railway wheels manufacturing readiness is at the level 4. This shows that there is a gap between the current level of manufacturing readiness owned by MIDC and manufacturing readiness levels required to achieve the program objectives, which is level 5. To achieve the program objectives at level 5, a number of actions were required to be done by MIDC. Indicators that must be improved to be able to achieve level 5 are indicators related to the cost and financing, process capability and control, quality management, workers, and manufacturing management criteria.
机译:为了在印度尼西亚的铁路车轮行业中努力,减少对进口的依赖,金属工业发展中心(MIDC)在印度尼西亚的铁路车轮制造技术实施。 MIDC是一项基于研发的机构,该机构有一个任务研究铁路车轮原型的生产,并作为印度尼西亚行业的监督,用于实施铁路轮制造技术。实施制造技术的过程需要很多资源。因此,有必要测量制造准备过程。在本研究中,使用来自美国国防部的制造准备水平(MRL)模型进行了本研究的衡量。 MRL由10个标准和184个子标准描述的10个制造准备水平组成。为了获得良好和准确的制造准备测量仪,开发过程通过专家判断方法涉及专家,并以内容有效率(CVR)验证。本研究开发的测量仪器由448个指标组成。测量结果表明,MIDC的铁路车轮制造准备就绪。这表明MIDC所拥有的当前制造准备水平与制造准备水平之间存在差距,以实现计划目标,这是水平5.在5级实现计划目标,需要通过MIDC完成许多行动。必须改进的指标能够实现5级的指标是与成本和融资,流程能力和控制,质量管理,工人和制造管理标准有关的指标。

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