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Design Control Systems to Detect Applied Grease Machine Based on Programmable Logic Controller in Manufacturing Industry

机译：基于制造业可编程逻辑控制器检测施加油脂机的设计控制系统

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摘要

This research was conducted in a company engaged in the manufacture of Automotive Spare Parts, especially the manufacture of automotive components in particular four wheels. One of the products manufactured by this company is a door lock manufactured product for a variety of models and brands of four-wheeled vehicles. Applied grease machine is one of many machines which is used to apply some grease to the parts of door lock product in production line. This machine is developed in a manufacturing Industry in Indonesia. This apply grease machine only uses one process mechanism that is applying some grease to selected part. In this process, it is still general, that means there is no different between one product and the other product in applying grease process, and it causes waste of the grease, because each product has differential of grease portion. Base on the condition, Equipment Development Section has an order to make a new machine, the machine detects apply grease machine that could detect the product at the first step, to avoid some mistake and give different portion of grease to each other model. This machine is using PLC (Programmable Logic Controller) MITSUBISHI FX3U as main control system. By using this machine, production process can be processed more effectively in case of detecting product and applying grease to each other product model because of part product detector sensors, to avoid human error and decrease costumer claim to 0% in production line ASDL09.
机译：该研究是在从事汽车备件制造的公司中进行的，特别是制造特定的四个轮子的汽车部件。这家公司制造的产品之一是一个门锁制造产品，适用于各种型号和品牌的四轮车辆。施加的油脂机是众多机器之一，用于将一些油脂应用于生产线的门锁产品的部件。该机器是在印度尼西亚的制造业开发的。该涂油机仅使用一种将一些油脂施加到所选部分的过程机制。在该过程中，它仍然是一般的，这意味着在施加润滑脂过程中的一个产品和另一个产品之间没有不同，并且导致润滑脂浪费，因为每个产品具有含量的润滑脂部分。基于条件，设备开发部分有一个订单制作一台新机器，机器检测到涂抹油脂机器，可以在第一步中检测到产品，避免一些错误，并为彼此提供不同部分的润滑脂。本机使用PLC（可编程逻辑控制器）MITSUBISHI FX3U作为主控制系统。通过使用本机，可以更有效地处理生产过程，以便在零件产品检测器传感器检测到彼此产品模型的情况下更有效地处理，以避免人为误差，并在生产线ASDL09中将昂贵的人声称0％降低到0％。

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