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Batscan~(TM), Constellium In-melt Ultrasonic Inclusion Detector: Industrial Performance

机译:BATSCAN〜(TM),铜嵌入式超声夹具探测器:工业性能

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The Constellium in-melt ultrasonic inclusion detector has been evaluated in the real conditions of an industrial casting line. Various potential failure modes have been systematically investigated in order to develop reliable technical solutions in view of the final industrial version. The detector must meet strict requirements for industrial use. In particular, it must be fully automated and autonomous, with automatic safety procedures to preserve the device in case of metal level anomaly or other alert of the casting line supervision system. Data post-treatment has been developed on the acquisition system including a calibration procedure. In order to guarantee signal stability during the measurement, both the cooling system design and the assembly mode have been optimized. Typical events known to affect melt inclusion content will be illustrated, based on more than 1 year of industrial operation. This includes measurements at the casting furnace exit, degasser exit, and filter exit.
机译:在工业铸造线的真实条件下评估了溶膜内熔融超声夹具探测器。鉴于最终的工业版,已经系统地调查了各种潜在的故障模式,以开发可靠的技术解决方案。探测器必须符合工业用途的严格要求。特别是,它必须全自动和自主,自动安全程序在金属水平异常或其他警报的铸造线监控系统的情况下保持设备。数据后处理已经在包括校准程序的收购系统上开发。为了保证在测量期间的信号稳定性,还优化了冷却系统设计和组装模式。基于超过1年的工业操作,将说明已知影响熔融包容含量的典型事件。这包括在铸造炉出口,脱气器出口和过滤器出口处测量。

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