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Considerations on the Ultimate Tensile Strength of Butt Welds of the EN AW 5754 Aluminium Alloy, Made by Friction Stir Welding (FSW)

机译:摩擦搅拌焊接(FSW)制造的钢筋5754铝合金对接焊缝的最终拉伸强度的思考(FSW)

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Experiments have been performed for the butt welding of 160 mm x 90 mm x 2 mm sheets of EN AW 5754 aluminium alloy, where the friction stir welding (FSW) has been used. Referring to the parent metal, the chemical composition and the form of wrought products of the aluminium alloy EN AW 5754 is presented, according to the standard EN 573-1:2005, respectively EN 573-3:2013. The mechanical properties of EN AW-5754 (Al Mg3) sheets are presented, according to EN 485-2:2016. The experiments have been conducted on the own equipment for friction stir welding, type FSW-4kW-10kN, to execute 8 (eight) FSW test pieces, according to EN ISO 25239-4 . A q uenched FSW tool, own-made of C 45 grade steel, EN 10083, has been used. The parameters of the FSW tests are shown. As main parameters, the rotational speed of the FSW tool was in the range n = 800 - 1200 rev/min, respectively the travel speed was in the range v = 50 - 200 mm/min. The run of the joining experiments is described and the joining test pieces are presented in figures. The ultimate tensile strength of the parent metal (σmin,pm) is based on the specified minimum tensile strength of the ”O” condition of the parent material, respectively this value is also required for the weld, that is σmin,w = 190 MPa. The specimens T1.0, T1.1, T2.1, T2.2, T3.1, T3.2, T4.1, T4.2, T5.1, T5.2 ?i T6.1 are adequate and accepted by this tensile test. The specimens T1.2, T6.2, T7.1, T72. and T8.1 can be accepted, if higher properties are achieved with a full postweld treatment. Another possibility is a lower extent of the minimum tensile strength of the weld that shall be in accordance with another design specification, for example σmin,w = 145 MPa. By the correlation of the FSW parameters with the results of the tensile test, the ranges for the main parameters with adequate values of the ultimate tensile strength are established: n = 800 - 1000 rev/min and v = 50 - 100 mm/min. By the conclusions, the main aspects of the execution of the FSW test pieces, as well as the results of the tensile tests are selected. The involved industrial areas of the applications are: electro-technique, electronics, manufacturing, shipbuilding and automotive industries. The FSW process is ecological, because it neither uses, nor produces hazardous substances. The references consist of 12 titles.
机译:已经对160mm×90mm×2mm的对接焊接进行了实验,其中in aw 5754铝合金,其中使用了摩擦搅拌焊接(fsw)。根据标准EN 573-1:2005,分别为573-3:2013,提出了母金属,化学成分和铝合金en 5754的锻造产品的形式。根据EN 485-2:2016,介绍了en AW-5754(Al MG3)片材的机械性能。根据EN ISO 25239-4,已经在自身的摩擦搅拌焊接设备上进行了实验,用于执行FSW-4KW-10KN,执行8(8)FSW试验片。使用C 45级钢,EN 10083的Q Uenched FSW工具已被使用。显示了FSW测试的参数。作为主要参数,FSW工具的旋转速度在n = 800-1200 rev / min的范围内,分别在v = 50-200mm / min范围内。描述了加入实验的运行,并在图中呈现连接试验片。母金属(Σmin,PM)的最终拉伸强度基于母材的“O”条件的规定的最小拉伸强度,分别该值也需要焊接,即Σmin,w = 190 mpa 。样品T1.0,T1.1,T2.1,T2.2,T3.1,T3.2,T4.1,T4.2,T5.1,T5.2?I T6.1是足够的和接受的通过这种拉伸试验。标本T1.2,T6.2,T7.1,T72。如果通过完整的邮政治疗实现更高的性能,可以接受T8.1。另一种可能性是焊接的最小拉伸强度的较低程度,应根据另一个设计规范,例如Σmin,w = 145MPa。通过与拉伸试验结果的FSW参数的相关性,建立了具有充分值的最终拉伸强度值的主要参数的范围:n = 800-1000 rev / min,v = 50-100mm / min。通过结论,选择FSW试验片的执行的主要方面以及拉伸试验的结果。应用的工业领域是:电技术,电子,制造,造船和汽车行业。 FSW过程是生态的,因为它既没有使用,也没有产生有害物质。参考文献包括12个标题。

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