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A Study On The Mechanical Properties Of Hybrid Parts Manufactured By Forging And Wire Arc Additive Manufacturing

机译:采用锻造和电线添加制造制造的混合零件力学性能研究

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Additive manufacturing (AM) processes such as Wire-Arc Additive Manufacturing (WAAM) are highly flexible and particularly suited for manufacturing complex geometries in small batch-sizes. In the case of large batch-sizes, the low production rate of WAAM is a bottleneck, and therefore forming processes with higher production rates are more suitable. However, forming processes such as closed die forging require dedicated tooling and hence lack the flexibility needed to produce product variants. The current study proposes to combine additive manufacturing with forging to form hybrid components with high complexity and acceptable production rates. This is particularly advantageous for parts that are produced in variants. However, the main challenge in achieving a combination of these manufacturing technologies is the design of the process chain, ensuring that the final properties meet the specifications of the part. In this regard, the process sequence of forming followed by WAAM is investigated. The base material EN AW-6082 was formed to a preform by forging, followed by the deposition of different aluminum alloys by WAAM. The evolution of mechanical properties such as hardness and microstructure was analyzed. Based on the experimental observations, strategies to improve the performance of the hybrid components are presented.
机译:添加剂制造(AM)诸如铁丝弧添加剂制造(WAAM)的方法是高度柔性的,特别适用于制造小批量尺寸的复杂几何形状。在大量批量尺寸的情况下,WAAM的低生产率是瓶颈,因此具有较高生产率的工艺更适合。然而,诸如闭合模锻的形成过程需要专用的工具,因此缺乏产生产品变体所需的灵活性。目前的研究提出将添加剂制造结合在锻造中,以形成具有高复杂性和可接受的生产率的杂种组分。这对于变体中产生的部件特别有利。然而,在实现这些制造技术的组合方面的主要挑战是过程链的设计,确保最终性能满足部分的规格。在这方面,研究了形成的方法的过程序列。通过锻件形成基材EN AW-6082,然后通过锻件形成预制件。随后通过WAAM沉积不同的铝合金。分析了诸如硬度和微观结构的机械性能的演变。基于实验观察,提出了提高杂种组分性能的策略。

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