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Multi Response Optimization of Electrical Discharge Machining Process Parameters Using Sintered Copper Electrode

机译:使用烧结铜电极进行电气放电加工工艺参数的多响应优化

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In this study, input parameters of Electrical Discharge machining (EDM) process have been optimised for two different materials EN-8 and Die steel-D3 were machined by using sintered copper electrode. Analysis of variance (ANOVA) was applied to study the influences of process parameters viz: - peak current, pulse on time, dielectric pressure and diameter of electrode on material removal rate (MRR), tool wear rate (TWR) and surface roughness (SR) for both materials. Response surface methodology (RSM) has been applied to optimise the multi responses in order to get maximum MRR, minimum TWR and minimum SR. Furthermore, mathematical model has been formulated to estimate the corresponding output responses for both work pieces. It has been observed that compared to EN 8 material, the MRR value is low and TWR is high for D3 material. However the SR value is marginally lower than obtained in EN8.R2 value is above 0.90 for both work pieces.
机译:在该研究中,已经针对两种不同的材料进行了优化了电放电加工(EDM)工艺的输入参数,并通过使用烧结铜电极加工模具钢-D3。应用方差分析(ANOVA)研究了工艺参数VIZ的影响: - 峰值电流,脉冲对时间,电极介电压力和电极直径在材料去除率(MRR),工具磨损率(TWR)和表面粗糙度(SR )对于两种材料。已应用响应面方法(RSM)以优化多响应以获得最大MRR,最小TWR和最小SR。此外,已经配制了数学模型以估计两个工作件的相应输出响应。已经观察到,与EN 8材料相比,MRR值低,TWR对于D3材料高。然而,对于两项工作件,SR值比EN8.R2中获得的值低于0.90。

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