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Effect of Process Parameters on Bond Strength of Stainless Steel Metal Coating on Low Alloy Steel by Friction Surfacing Route

机译:工艺参数对摩擦散流路径低合金钢不锈钢金属涂层粘合强度的影响

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Friction surfacing is a novel solid state surface coating process with several advantages over conventional fusion welding based surfacing processes. In the present work, austenitic stainless steel (AISI304) was friction surfaced on low alloy steel substrate using specially designed and developed machine by DMRL. Experimental results showed that stainless steel bonds well with low alloy steel with adequate bond strength and it depends on selection of optimum process parameters. The response surface methodology is employed in the experimental investigation of the effect of operating parameters named rotational speed, traverse rate of substrate and feed rate of mechtrode on the process response of bond strength, coating thickness, coating width, coating regularity and pitting corrosion resistance. The experimental data was obtained against a full factorial design at three levels, that allowed main and interaction effects on the process response. The observed properties were correlated with microstructure, XRD and diffusion of elements across interface. The statistical analysis indicated that axial force on mechtrode and traverse rate of substrate rate are the most significant factors for the optimization of coating parameters.
机译:摩擦表面是一种新型固态表面涂覆工艺,具有优于传统的熔接焊接的浮出的表面处理方法。在本作本作中,奥氏体不锈钢(AISI304)在低合金钢基板上使用专门设计和开发的机器摩擦磨损,通过DMRL。实验结果表明,具有足够粘合强度的低合金钢的不锈钢粘合,取决于选择最佳过程参数。响应面方法采用实验研究,实验研究了操作参数的效果名为旋转速度,横向速率的基板和机电速率的进料速率对粘接强度,涂层厚度,涂层宽度,涂布规律性和蚀腐蚀性耐腐蚀性抗蚀性。实验数据在三个层次下获得完整的阶乘设计,允许对过程响应的主要和交互影响。观察到的性质与界面上的微观结构,XRD和元素的扩散相关。统计分析表明,机电路上的轴向力和基板速率的横向速率是用于优化涂层参数的最重要因素。

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