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Design for HSE: Improving Equipment and Product Safety by Reducing Risk through the Integration of HSE into the Design Life Cycle

机译:HSE设计:通过将HSE整合到设计生命周期来改善设备和产品安全性

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Well site operations utilize many types of equipment which can involve health, safety and environment (HSE) aspects. Changes in equipment design in the industry have often been made in reaction to incidents or in reaction to changes in legislation and regulatory standards. This reactive approach can reduce the safety margin of the equipment when engineering teams become focused on minimum standard compliance rather than overall safety. This can be an increasing concern where the equipment is new and novel as the speed of design changes may outpace changes in regulation, and there is less in-use experience on which to base the risk analysis. It can also increase overall cost if changes in design are made at later stages in development. In order to move to a more proactive approach for HSE in engineering, an oilfield services company formally implemented a program to integrate HSE aspects into the equipment design cycle. The program not only considers the operational risk of the equipment but also considers the risks in the verification and testing phases, and during manufacturing. Key elements to this implementation are: 1. HSE competency and training of engineers, designers and project managers. 2. Documented standards and best practices that can foster intelligent reuse. 3. Project management framework that guides development teams in identifying risk in all areas, including HSE. 4. Integrating HSE personnel with design teams to understand the functional and business requirements and constraints. Proactively introducing HSE requirements early, and continuously, during engineering projects can positively affect design, making the resulting equipment safer to use and reducing costs due to non-compliance and design re-work.
机译:井网站运营利用了许多类型的设备,可以涉及健康,安全和环境(HSE)方面。业内设备设计的变化通常是对事故的反应或对立法和监管标准的变化反应。当工程团队专注于最低标准合规而不是整体安全时,这种无功方法可以减少设备的安全裕度。这可能是一个越来越多的问题,在设备是新的,并且设计变化的速度可能会超过调节的变化,并且在其上基于风险分析的使用经验较少。如果在开发中的稍后阶段进行设计变化,它也可以提高整体成本。为了在工程中获得更积极主动的HSE方法,油田服务公司正式实施了一个计划,将HSE方面整合到设备设计周期中。该计划不仅考虑设备的运营风险,还考虑了验证和测试阶段以及在制造期间的风险。该实施的关键要素是:1。HSE能力和工程师,设计师和项目经理的培训。 2.记录的标准和最佳实践,可以促进智能重用。 3.项目管理框架,指导开发团队在识别所有领域的风险,包括HSE。 4.将HSE人员与设计团队整合,以了解功能和业务需求和约束。在工程项目期间积极引入HSE需求,在工程项目期间可以积极影响设计,使得所得设备更安全和降低由于不合规和设计重新工作而降低成本。

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