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Different Methods Of Cutting Fluid Application On Turning Of A Difficult-To-Machine Steel

机译:在难以加入钢的转动时切割流体应用的不同方法

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Different methods of cutting fluid application are used on turning of a difficult-to-machine steel (SAE EV-8). A semi-synthetic cutting fluid was applied using a conventional method, minimum quantity of cutting fluid (MQCF), and pulverization. By the minimum quantity method was also applied a lubricant of vegetable oil (MQL). Thereafter, a cutting fluid jet under high pressure (3.0 MPa) was singly applied in the following regions: chip-tool interface; top surface of the chip; and tool-workpiece contact. Two other methods were used: an interflow between conventional application and chip-tool interface jet and, finally, three jets simultaneously applied. In order to carry out these tests, it was necessary to set up a high pressure system using a piston pump for generating a cutting fluid jet, a Venturi for fluid application (MQCF and MQL), and a nozzle for cutting fluid pulverization. The output variables analyzed included tool life, surface roughness, cutting tool temperature, cutting force, chip form, chip compression rate and machined specimen microstructure. It can be observed that the tool life increases and the cutting force decreases with the application of cutting fluid jet, mainly when it is directed to the chip-tool interface. Excluding the methods involving jet fluid, the conventional method seems to be more efficient than other methods of low pressure.
机译:不同的切削液应用方法用于转动难以加入的钢(SAE EV-8)。使用常规方法,最小的切割液(MQCF)和粉碎施加半合成切削液。通过最低量方法还施加植物油的润滑剂(MQL)。此后,在高压(3.0MPa)下的切割流体射流在以下区域中单独应用:芯片工具界面;芯片的顶面;和工具工件接触。使用了另外两种方法:传统应用和芯片工具界面射流之间的交互,最后,同时施加三个喷射。为了执行这些测试,有必要使用活塞泵建立高压系统,用于产生切割流体射流,用于流体施加(MQCF和MQL)的文档,以及用于切割流体粉碎的喷嘴。输出变量进行分析包括刀具寿命,表面粗糙度,切削工具温度,切削力,芯片形式,芯片的压缩率和机加工试样的微观结构。可以观察到,刀具寿命增加并且切割力随着切削流体射流的应用而降低,主要是当它被引导到芯片工具界面时。不包括涉及喷射液的方法,传统方法似乎比其他低压的方法更有效。

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