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Machining and Machinability of Tool Steels: Effects of Lubrication and Machining Conditions on Tool Wear and Tool Life Data

机译:工具钢的加工和加工性:润滑和加工条件对工具磨损和工具寿命数据的影响

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The machinability of materials depends on various factors including the workpiece materials and condition,the cutting tool data and the machining conditions(wet or dry).Most tool life data found in literature are established using dry machining conditions.This makes it difficult to make suitable comparison with wet machining conditions,to compute cost effective machining conditions or to simulate the machining processes,especially for newly developed alloys.In the present paper,the machinability of tool steels is investigated using dry and wet milling process.Tools steels with different compositions and hardness were milled using carbide inserts and the tool wear/tool life performance studied.The coefficients of the Taylor model of tool life were established for each steel and then used to compute the economically speeds and the maximum productivity speeds.It was found that the dry milling is more advantageous for the tested steels,especially for roughing operations,but the tool life data in dry machining conditions was very sensitive to materials compositions and hardness compared to wet machining conditions.
机译:材料的可加工性取决于各种因素,包括工件材料和条件,切削刀具数据和加工条件(湿或干燥)。使用干加工条件建立文献中的最多的刀具寿命数据。这使得难以制造与湿加工条件的比较,以计算成本有效的加工条件或模拟加工过程,特别是对于新开发的合金。在本文中,使用干湿铣削过程研究了工具钢的可加工性。用不同的组成和不同组成的钢螺杆使用碳化物插入物和工具磨损/刀具寿命性能进行了硬度。为每根钢建立了泰勒寿命的系数,然后用于计算经济速度和最大的生产率速度。发现干燥铣削对测试钢更有利,特别是对于粗加工操作,但工具寿命D与湿加工条件相比,干加工条件下的ATA对材料组合物和硬度非常敏感。

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