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A mechanistic model for the prediction of cutting forces in the face-milling of ductile spheroidal cast iron components for wind industry application

机译:用于风力工业应用的延性球铸铁组件面铣削切削力预测的机械模型

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Among renewable energy sources,wind energy has received considerable impulse in the last decade.Not only the number of manufactured wind turbines is raising,but also the overall size of the components is increasing,for improved energy harvesting.The increase of hub dimensions implies the need for larger,tailor built,milling machines,with impact on production costs and the possibility of local production Within this scope,accurate prediction of process loads during the machining operations plays a central role with respect to the exploration of design solutions and processing strategies while maintaining the necessary product quality.For this purpose a mechanistic model,based on the unified cutting mechanics theory,was developed for the prediction of cutting forces in face milling using inserted cutters,for the machining of ductile spheroidal cast iron.Ductile cast iron alloys are particularly prone to generate segmented chips.The applicability range of the fundamental model,the shear plane model underlying the unified mechanics of cutting,was studied for this phenomenon.A method was proposed to analyse chip segmentation and extract relevant data for the model implementation.Through experimental validation,it was proved that mechanistic models are a reliable option for modelling machining operation even under chip segmentation conditions.
机译:在可再生能源中,风能在过去的十年中受到了相当大的冲动。仅没有制造的风力涡轮机的数量升高,而且组件的总体尺寸也在增加,以提高能量收集。轮毂尺寸的增加意味着需要较大,裁缝建,铣床,对生产成本和当地生产的在此范围内的可能性影响,在加工操作过程中负荷的准确预测起着核心的作用相对于设计方案的探索和同时处理策略为了实现必要的产品质量。本用途是基于统一切削力学理论的机械模型,用于使用插入切割器预测面部研磨中的切割力,用于延展性球形铸铁的加工。电压铸铁合金是特别容易产生分段芯片。基本模型的适用性范围,剪切P.用于这种现象的统一机制的局部模型。提出了方法,提出了分析芯片分割并提取了模型实施的相关数据。采用实验验证,证明了机械模型是建模加工操作的可靠选择即使在芯片分割条件下。

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