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Enhanced Life Cycle Costing Approach to Tubing Material Selection - New Cost and Revenue Drivers Identified from Experience with Non-Metallics Downhole

机译:增强的生命周期成本耗费管材的成本化方法 - 从非金属井下经验中确定的新成本和收入驱动因素

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ISO 15663 Lifecycle cost (LCC) analysis principles are commonly applied to evaluate the viability of downhole tubing materials. This includes the initial CAPEX, operating or maintenance OPEX, Replacement costs and Revenue impact of tubing failure. Increased implementation of Glass Re-informed Epoxy (GRE) Lined tubing has provided significant evidence of flow assurance benefits of the system. This paper will present a modern adaptation of LCC analysis based on operator data and quantification of these benefits and savings. With over 100,000 GRE Lined completions worldwide there are numerous reported cases of flow enhancements and savings besides corrosion mitigation. The paper is based on extensive research of data collected with agreement from operators representing cost savings or additional revenue that can be factored into LCC analyses with a fair degree of accuracy. Overall operational savings that operators have derived from flow assurance benefits of GRE Lined Tubing, such as improved thermodynamics, scale mitigation, reduced pressure drop, etc. are substantiated using field data from downhole logs, analysis of produced fluids and inspection of retrieved GRE Lined tubing. Operators have reported higher temperature at well head in Oil Producers after steel tubing was replaced using GRE Lined Steel tubing. This has been associated with savings in separation costs at the surface. There are several reports of higher flow rates and reduced pressure drop across GRE lined tubing which translates to higher injectivity or production. Operators have numerous references of improved and stable flow rates for longer durations when compared to bare steel tubing due to the mitigation of carbonate scale deposition which would impact flow dynamics. Such cases represent significant improvements to production efficiency and, consequently, the overall return on investment in the asset. The findings of research on multiple operator flow enhancement case references, while implementing GRE Lined Tubing, are illustrated graphically to represent savings and/or additional revenue in comparison with graphical representations of traditional LCC calculations models based on ISO 15663 key drivers i.e. CAPEX, OPEX, Revenue Impact and Replacement Costs. It is anticipated that this paper will influence a paradigm shift that guides operators to consider the impact of flow enhancement, improved thermodynamics, improved injectivity and/or production, simplification of surface facility requirements and other fringe benefits, in addition to CAPEX, OPEX and Revenue, while evaluating the LCC of tubing material alternatives.
机译:ISO 15663生命周期成本(LCC)分析原则通常适用于评估井下管材料的可行性。这包括初始的CAPEX,操作或维护OPEX,更换成本和管道故障的收入影响。增加了玻璃重新通知环氧树脂(GRE)衬里管道的实施提供了系统的虚线保证益处的显着证据。本文将基于操作员数据和这些益处的量化和节省的现代化LCC分析的现代调整。除了腐蚀缓解之外,全球拥有超过100,000枚格列德完工,还有许多报告的流量增强和节省。本文基于对代表成本节省的成本节省的协议或额外收入的数据进行广泛研究,这些收入可以在LCC分析中具有公平的准确性。通过从井下日志的现场数据证实,操作员从GRE排列管道的流动保证益处衍生出来的整体运营节省,例如改进的热力学,尺度减缓,减压等,分析产生的流体和检测到的GRE衬里管道的检测。使用GRE衬里钢管替换钢管后,运营商在油生产商井头上报告了较高的温度。这一直与表面上的分离成本节省有关。在GRE衬里管道上有几个流量率和减压降低的报告,转化为更高的注射或生产。由于碳酸盐量表沉积的减轻,与裸钢管相比,操作员有许多提及的改进和稳定的流速,其较长的耐钢管相比,这是碳酸盐尺度沉积的减轻,这将影响流动动力学。这种情况代表了对生产效率的显着改善,因此,资产的整体投资回报率。对多个操作员流量增强盒引用的研究结果,同时实现了GRE衬砌管道,以图形方式示出,以表示基于ISO 15663关键驱动程序的传统LCC计算模型的图形表示相比,储蓄和/或额外收入,即CAPEX,OPEX,收入影响和更换成本。预计此文件将影响指导运营商考虑流动增强,改进的热力学,改善的重新入射性和/或生产,简化表面设施要求和其他边缘福利的范式转变,以及CAPEX,OPEX和收入,同时评估油管材料替代品的LCC。

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