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Finite element analysis regarding the forming behaviour of symmetric hybrid structures consisting of two sheet metal outer layers and a thermoplastic core

机译:关于两层金属外层和热塑性芯组成的对称混合结构的成形行为的有限元分析

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To face challenges like damping effects or weight reduction in the automotive sector, new hybrid material combinations are developed. One possibility is the combination of several symmetric material layers with varying material characteristics to achieve in the component production less weight and appropriate stiffness in comparison to components produced with sheet metal. This article deals with the characterization of deep drawing behaviour of layered sandwich structures. The behaviour of the several layers and the layer interaction have been taken into account for the technical design of a deep drawing process. A material layer characterization is performed. Instabilities as interlaminar failures, ruptures or wrinkling of the structure have been investigated as part of additional experimental characterization tests on the basis of various deep drawing process parameters. Finally, the experimental data is used as input for the numerical modelling and simulation of layered structures. The FE simulation includes the material behaviour of the layers and layer interactions with cohesive zone modelling. Based on the results an important contribution for prediction accuracy in the numerical simulation has been provided.
机译:面对汽车部门的阻尼效果或减重等挑战,开发了新的混合材料组合。一种可能性是几个对称材料层的组合,其具有不同材料特性,以在与用金属板生产的组分相比,在组件产生的重量和适当的刚度中实现。本文涉及分层夹层结构的深层绘图行为的表征。已经考虑了若干层和层交互的行为,用于深绘制过程的技术设计。执行材料层表征。作为额外的实验表征测试的一部分,该结构作为层间故障,破裂或皱纹的稳定性是基于各种深度绘图工艺参数的额外实验表征测试的一部分。最后,实验数据用作分层结构的数值建模和模拟的输入。 FE模拟包括层和层与粘性区域建模的层相互作用的材料行为。基于结果,提供了对数值模拟中预测精度的重要贡献。

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