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Proven Ultra-Low NOx, VOC, CO, and NH3 Emissions on Transient Reciprocating Engines with Selective Catalytic Reduction and Oxidation Systems

机译:瞬态往复式发动机上经过验证的超低NOx,VOC,CO和NH3排放,具有选择性催化还原和氧化系统

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Transient reciprocating engines are utilized on a variety of applications from drilling rigs to spinning and non-spinning reserve power plants that are utilized to back up a power grid rely- ing on variable sources such as wind and solar. These engines range from 500 kW to 20+ MWs utilizing diesel, natural gas, crude oil, heavy fuel oil, or dual fuel. The transient nature of these engines creates very challenging engine emissions profiles that swing significantly based on the engine load and fuel composition. With the ever tightening environmental regulations in the United States requiring ultra-low (<5 ppm) NOx emissions and growing focus on the limitation of ammonia slip, a criteria pollutant precursor, the design of the emissions treatment system becomes a key consideration to a project’s viability. Hug Engineering has SCR installations on nearly 2,000 MW of capacity on transient applications. The systems utilize a variety of reactor design and configurations, a combination of catalyst (SCR, Oxidation, Ammonia slip) material based on the regulation requirements, and state-of- the-art control systems to achieve Ultra-Low NOx performance all while minimizing NH3 slip. Validated performance includes: 1. Up to 99% NOx reduction (<2.3 ppm at 15% O2) 2. >90% CO and unsaturated hydrocarbon reduction 3. <1 ppm ammonia slip 4. PM < 0.03 g/kWh (Tier 4). This performance is not just achieved at steady-state, measured through planned periodical static tests at near full load conditions, but it is also proven with systems having Continuous Emissions Monitoring systems (CEMs) installed requiring “continuous” (15 minute block av- erage) compliance. This presentation will be geared around the control strategy and catalyst combinations necessary to meet ultra-low emissions on dynamic engines with swinging emissions.
机译:瞬态往复式发动机用于从钻机到纺纱和非旋转储备发电厂的各种应用,其利用在依赖于风和太阳能的可变源上备份电网。这些发动机的范围为500千瓦至20+ 20多兆瓦,利用柴油,天然气,原油,重型燃料油或双燃料。这些发动机的瞬态性质产生了非常具有挑战性的发动机排放型材,这些曲线基于发动机负荷和燃料组合物显着摆动。随着美国的环境法规需要超低(<5ppm)NOx排放和越来越关注氨滑的限制,污染物前体的标准,排放处理系统的设计成为项目的关键考虑因素可行性。拥抱工程在瞬态应用上有近2,000 MW的SCR装置。该系统利用各种反应堆设计和配置,基于调节要求的催化剂(SCR,氧化,氨滑动)材料的组合,以及最先进的控制系统,以实现超低的NOx性能,同时最小化NH3滑动。验证的性能包括:1。高达99%的NOx降低(15%O 2为12.3ppm)2.> 90%CO和不饱和烃还原3. <1ppm氨滑动4. PM <0.03克/千瓦时(第4层) 。这种性能不仅在稳态上实现,通过近乎全载条件进行了计划的周期性静态测试来测量,但也可以通过安装连续排放监测系统(CEMS)的系统来证明,需要“连续”(15分钟阻止AV-erage ) 遵守。本演示文稿将围绕控制策略和催化剂组合,以满足具有摆动排放的动态发动机的超低辐射。

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