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Development of Barrel Finishing Machine to Improve Surface Finish of the Wire Arc Additive Manufactured Parts

机译:桶装饰面机的开发,改善钢丝弧添加件的表面光洁度

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The wire + arc additive manufactured (WAAM) parts form wavy surfaces due to layer over layer deposition of the metal wire. These parts are often difficult to finish/clean for the intricate shapes and complex geometries. The barrel finishing technique which utilises abrasive media has been widely recognised as a mass finishing process. The commonly used designs for the barrel finishing process keeps the barrel either in the horizontal or vertical position. The proposed design has inclined barrel, taking advantage of both centrifugal and avalanche actions of forces produced by the vertical and horizontal barrel, respectively. The system utilises a barrel of diameter 400 mm and height 500 mm, supported by the two wheels on the periphery. A universal joint was used to transmit the motion from the power shaft to the barrel, which was also taking care of misalignment generated due to the eccentric loading. The effect of abrasive size and rotational speed was studied to determine the optimum finishing time for minimum surface roughness. The surface roughness (Ra) for representative corroded samples of various geometries was found to be decreasing and further increasing with processing time. The optimised finishing time was found to be in the range of 4-6 hours. The process was successfully implemented to finish WAAM parts having different geometries.
机译:电线+弧添加剂制造(WAAM)零件由于层沉积金属线的层而形成波浪表面。这些部件通常难以完成/清洁复杂的形状和复杂的几何形状。利用磨料介质的枪管精加工技术被广泛认为是批量整理过程。桶装处理的常用设计将枪管保持在水平或垂直位置。所提出的设计具有倾斜的桶,利用垂直和水平筒产生的力的离心和雪崩动力。该系统利用直径400mm和高度500mm的筒,由周边的两个轮子支撑。通用接头用于将动作从动力轴传递到桶,这也是由于偏心装载而产生的未对准。研究了磨料尺寸和转速的效果,以确定最小表面粗糙度的最佳精加工时间。发现各种几何形状的代表性腐蚀样品的表面粗糙度(Ra)被发现在处理时间下降和进一步增加。发现优化的精加工时间在4-6小时的范围内。该过程成功实施以完成具有不同几何形状的WaAM部件。

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