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Study on ultrasonic fusion bonding for polymer microfluidic chips

机译:聚合物微流控芯片的超声熔合研究

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摘要

Ultrasonic fusion bonding is a potential method for mass-production of polymer microfluidic chips. However, the micro structures in the chips are easily damaged or even destroyed due to poor controllability and uniformity of the melted energy directors in ultrasonic bonding process. In this paper, a novel micro joint including energy directors and flow blocks is presented. The flow profile of the melted energy directors is controlled by the dimensions of the flow blocks, auxiliary energy-equilibrating structures are also designed to prevent the uneven melt of energy directors. Polymethyl methacrylate (PMMA) microfluidic chips with the new joints were fabricated and ultrasonic bonding experiments were conducted. Micro channels with characteristic dimension of tens of microns were successfully sealed in 0.3 s and free of deformation.
机译:超声熔合是聚合物微流控芯片大规模生产的一种潜在方法。但是,由于超声键合过程中熔化的能量指向矢的可控性和均匀性差,芯片中的微结构很容易损坏甚至破坏。在本文中,提出了一种新型的包括能量导向器和流动块的微接头。熔化的能量导向器的流量曲线由流量块的尺寸控制,还设计了辅助能量平衡结构,以防止能量导向器不均匀熔化。制备了具有新接头的聚甲基丙烯酸甲酯(PMMA)微流控芯片,并进行了超声键合实验。特征尺寸为数十微米的微通道在0.3 s内成功密封且没有变形。

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