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PROCESS HAZARDS IN THE DISTILLED SPIRITS INDUSTRY

机译:蒸馏酒行业的过程危害

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Distilled spirits manufacturing is a mature industry and historical process hazards are well recognized. However, new technologies and operating paradigms present challenges to the tried and true practices of the past. Distillers and bottlers face process safety challenges that must be considered as part of design or modification of unit operations.rnProcess hazards inherent in the production process include:rn1. Flammable liquid hazards from alcohol processingrn2. Combustible dust hazards from grain handlingrn3. Toxicity hazards from ammonia based refrigerationrnA wealth of resources and technology is available to address these hazards. However, the impact of increased automation, employee turnover, and other operational changes on process safety is not always fully considered. Effective management systems (e.g. design reviews, change control) are critical in meeting process safety goals.rnThis paper will review the applicability of process safety regulations to the distilled spirits industry and discuss means to incorporate preventive and mitigation measures in the design and operation of production processes. Engineering and administrative controls for managing risk will be reviewed, with a focus on bulk storage, blending, and chill filtration operations. These operations have corollaries in other industries, such as food and beverage, where similar hazards are encountered. The discussion will be supplemented with a review of incidents and the observations of the author in implementing capital projects for the distilled spirits and other industries.
机译:蒸馏酒制造是一个成熟的行业,历史过程中的危害已得到公认。但是,新技术和操作范例给过去的尝试和真实实践带来了挑战。蒸馏器和装瓶机面临过程安全挑战,必须将其视为单元操作的设计或修改的一部分。生产过程中固有的过程危害包括:1。酒精加工产生的易燃液体危害rn2。谷物处理中的可燃粉尘危害rn3。基于氨的制冷的毒性危害rn有大量资源和技术可以解决这些危害。然而,自动化程度的提高,员工流动率的提高以及其他操作变化对过程安全的影响并未始终得到充分考虑。有效的管理系统(例如设计评审,变更控制)对于实现过程安全目标至关重要。rn本文将回顾过程安全法规对蒸馏酒行业的适用性,并讨论将预防和缓解措施纳入生产设计和生产的方法流程。将审查用于管理风险的工程和行政控制,重点是大容量存储,混合和冷却过滤操作。这些操作在遇到类似危害的其他行业(如食品和饮料)中也有必然结果。在讨论过程中,将对事件进行回顾,并结合作者对蒸馏酒和其他行业实施基本建设项目的意见进行补充。

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