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Measuring Sensors Calibration in Worm Gear Rolling Testers

机译:蜗轮滚动测试仪中的测量传感器校准

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摘要

The ISO standard regulating gear-rolling measurement does not specify in detail the calibration and verification procedures for this type of equipment. This may be one of the reasons for the lack of reproducibility in these rolling tests. The uncertainty budget method, which is the most appropriate way to know the accuracy of this dynamic measurement, shows that the measuring sensors’ accuracy is only a part of the total measurement process uncertainty. In this work, a new calibration and verification procedure for a worm gear rolling tester is presented, based on machine tool, coordinate measuring machine and gear measuring instruments’ calibration techniques. After compensating numerically for the measuring instruments, it has been evaluated how the error components of each movement affect the meshing point, a fundamental factor to ensure a good gear transmission. The study shows that there are unintentional position variations, not detected by the measuring sensors, that have to be identified and quantified in the calibration for their later inclusion in the uncertainty budget. In this way, the measurement uncertainty could be reduced, and thus improve the reproducibility of these testers, as a preliminary stage to the development of optimized rolling measurement equipment to solve current limitations.
机译:ISO标准的调节齿轮滚动测量未详细规定此类设备的校准和验证程序。这可能是这些滚动测试中缺乏可重复性的原因之一。不确定性预算方法是了解此动态测量精度的最合适方法,它表明测量传感器的精度只是总测量过程不确定性的一部分。在这项工作中,基于机床,坐标测量机和齿轮测量仪器的校准技术,提出了一种蜗轮滚动测试仪的新校准和验证程序。在对测量仪器进行数值补偿之后,已经评估了每个运动的误差分量如何影响啮合点,这是确保良好齿轮传动的基本因素。研究表明,存在非预期的位置变化,测量传感器无法检测到这些位置变化,必须在校准中对其进行识别和量化,然后再将其包含在不确定性预算中。这样,可以减少测量不确定度,从而提高这些测试仪的可重复性,作为开发优化的滚动测量设备以解决电流限制的初步阶段。

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