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Design and Development of an Ergonomic Milling Machine Control Knob using TRIZ Principles

机译:基于TRIZ原理的人体工学铣床控制旋钮的设计和开发

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TRIZ, a Russian abbreviation known as the Theory of Inventive Problem Solving, refers to a methodology for problem-solving rooted in logic and data rather than intuition. It promotes the ability to solve problems creatively. Using TRIZ tools for problem-solving such as the cause-effect-chain analysis and engineering contradiction, a new ergonomic milling machine control knob was developed for improved musculoskeletal comfort. The major improvisations from the original milling machine knob included its spherical shape design, the indentations to accommodate a lateral pinch and the addition of a rubbery material for increased sensation. In the validation test, it was found that this new and improved ergonomic milling machine control knob was able to reduce the amount of pinch force by about 72% for males and 55% for females compared to the original knob, hence potentially eliminating risks of overexertion in pinch grips. This solution potentially reduces occupational injuries and cumulative trauma disorders. An implicit benefit is that the quality of machined parts using the milling machine can be potentially enhanced due to better control of the machine knobs that could eventually lead to the reduction of rejects and reworks, which also translates to improved productivity.
机译:TRIZ是俄语的缩写,被称为发明性问题解决理论,它是指一种解决问题的方法,其基础是逻辑和数据,而不是直觉。它提高了创造性地解决问题的能力。使用TRIZ工具解决问题(例如因果链分析和工程矛盾),开发了一种新的符合人体工学的铣床控制旋钮,以提高肌肉骨骼的舒适度。原始铣床旋钮的主要改进之处包括其球形设计,可容纳横向捏痕的凹痕以及添加橡胶状材料以增加感官。在验证测试中,发现与人体工程学相比,这种新的和改进的符合人体工程学的铣床控制旋钮能够将男性的捏捏力和女性的捏捏力分别降低约72%和55%,从而潜在地消除了过度劳累的风险捏捏。该解决方案可以减少职业伤害和累积性创伤疾病。隐含的好处是,由于可以更好地控制机械旋钮,因此可以潜在地提高使用铣床的加工零件的质量,最终可以减少废品和返工,这也可以提高生产率。

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