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Ultra-lightweight carbon fibre/thermoplastic composite material using spread tow technology

机译:采用散布拖曳技术的超轻型碳纤维/热塑性复合材料

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摘要

This paper reports a study of a method for achieving ultra-lightweight thermoplastic composites referred to as tow-spreading technology, whereby a conventional 12k carbon fibre (CF) tow is thinned by increasing the tow width from 5 mm to approximately 25 mm, thereby reducing the weight per unit area by approximately 500%. Using the tow-spreading technology, sheets of unidirectional and/or woven fabric may be produced. Thermoplastic film of polyphenylene sulphide (PPS) was used to stabilise and impregnate the spread tow fabric, converting it into a partially consolidated prepreg; woven 12k CF spread tow/PPS (55/45 wt%). A consolidated laminate was then made from the prepreg, and for comparison, a second laminate was produced from a conventional woven prepreg of 3k CF/PPS (60/40 wt%). The spread tow laminate exhibited better fibre packing, lower level of crimp, lower void content and improved mechanical properties.
机译:本文报道了一种用于实现超轻型热塑性复合材料的方法的研究,该方法称为丝束扩展技术,该方法通过将丝束宽度从5 mm增加到大约25 mm来使常规的12k碳纤维(CF)丝束变薄,从而减小了丝束宽度。每单位面积的重量减少约500%。使用丝束传播技术,可以生产单向和/或机织织物片。聚苯硫醚(PPS)的热塑性薄膜用于稳定和浸渍铺展的丝束织物,将其转变为部分固结的预浸料;机织12k CF展开丝束/ PPS(55/45 wt%)。然后,由该预浸料坯制成固结的层压体,并且为了比较,由常规的3k CF / PPS(60/40 wt%)的编织预浸料坯制备第二层压体。铺展的丝束层压板表现出更好的纤维堆积,较低的卷曲度,较低的空隙率和改善的机械性能。

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