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A Study on The Influence of Nd-Magnets On The Electrical Discharge Machining Surface Quality of Mild Steel

机译:钕磁铁对低碳钢放电加工表面质量影响的研究

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Electrical discharge machining (EDM) is one of the processing methods based on non-traditional manufacturing procedures. It is gaining increased popularity, since it does not require cutting tools and allows machining of hard, brittle and intricate geometries. In recent years, EDM researchers have explored a number of ways to improve the surface state of work pieces machined using EDM. In the present paper, roughness value of work pieces machined under the influence of varied magnetic intensities, peak current and pulse durations is investigated. A new laboratory setup, incorporating Nd-magnets, is created to carry out the experiments together with a TOOLCRAFT A25 EDM. Empirical modeling has been carried out to establish a mathematical relationship between the roughness and the machining parameters. Optimum settings have been identified that produce lowest roughness values. Results indicated that the presence of a magnetic field in the spark gap region increases the surface roughness of the machined work piece. Surface roughness of work piece was also noted to be highly influenced by current and pulse on-time. Higher values of these parameters increased surface roughness. Low magnetic intensity, lower current, lower pulse-on time and relatively higher pulse pause time produced a better surface finish.
机译:放电加工(EDM)是一种基于非传统制造程序的加工方法。由于它不需要切削工具并且可以加工坚硬,易碎和复杂的几何形状,因此越来越受欢迎。近年来,EDM研究人员探索了许多方法来改善使用EDM加工的工件的表面状态。本文研究了在变化的磁强度,峰值电流和脉冲持续时间的影响下加工的工件的粗糙度值。创建了一个新的实验室设备,并结合了钕磁铁,以与TOOLCRAFT A25 EDM一起进行实验。已经进行了经验建模,以建立粗糙度和加工参数之间的数学关系。已经确定了产生最低粗糙度值的最佳设置。结果表明,在火花隙区域中存在磁场会增加机加工工件的表面粗糙度。还注意到工件的表面粗糙度受电流和脉冲导通时间的很大影响。这些参数的较高值会增加表面粗糙度。较低的磁场强度,较低的电流,较低的脉冲接通时间和相对较高的脉冲暂停时间可产生较好的表面光洁度。

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