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Rapid Manufacturing in der H?rger?teindustrie

机译:der H?rger?teindustrie的快速制造

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The traditional manufacture of earpieces is based on the PNP process (Positive-Negative-Positive), which involves a variety of individual steps requiring superior skills and many potential error sources which can lead to inaccuracies. Against this background, a range of solutions has been drawn up and established in the hearing-aid industry over the past few years based on various generative manufacturing methods and which include the entire process chain from moulds, scanning, modelling, construction and reworking of the moulded earpieces manufactured. These processes are currently revolutionising the manufacture of moulded earpieces world-wide. Within the framework of this work, realisation of a rapid manufacturing method for the manufacture of otoplastics based on SLA technology is presented.The basis for this formed the development of new, biocompatible stereolithographic resins which need to comply with the particular requirements on materials prevalent in the area of medical technology and in particular in the area of hearing-aids. Within the context of the manufacturing process, these SLA resins are exposed to increased thermal and mechanical stress, for example. Accordingly, the particular requirements on SLA resins, and especially a strategy for stabilising them, are dealt with here.Secondly, a software solution for the manufacturing process for otoplastics referred to above was drawn up in co-operation with 3shape and including some customer-oriented approaches for solving a variety of not only technical process issues. Presentation of the software solution therefore forms a further focus of this presentation.Furthermore, optimisation of the afterpurification process and afterbaking is also addressed. Finally, innovative moulded earpiece designs are presented which can not be realised using traditional manufacturing processes or only with great difficulty. This indicates how the application of rapid manufacturing processes can lead to particular customer benefits as well as manufacturing-related advantages.
机译:传统的听筒制造基于PNP工艺(正-负-正),该过程涉及各种单独的步骤,这些步骤需要出众的技能和许多潜在的误差源,这些误差源可能会导致误差。在这种背景下,过去几年中,助听器行业已经基于各种生成方法,制定了一系列解决方案并建立了解决方案,其中包括模具,扫描,建模,构造和返工的整个过程链。模制耳机。这些工艺目前正在彻底改变全世界模压耳机的制造。在这项工作的框架内,提出了一种基于SLA技术的快速制造耳塑料的制造方法的实现,并以此为基础开发了新的生物相容性立体平版印刷树脂,该树脂必须符合对当今流行的材料的特殊要求。医疗技术领域,尤其是助听器领域。例如,在制造过程中,这些SLA树脂承受增加的热应力和机械应力。因此,这里讨论了对SLA树脂的特殊要求,尤其是稳定它们的策略。其次,与3shape合作,为上述otoplastics的制造过程设计了软件解决方案,其中包括一些客户-面向解决各种技术过程问题的方法。因此,软件解决方案的展示将成为本演示文稿的另一个重点。此外,还讨论了后纯化工艺和后烘烤的优化。最后,提出了创新的模制听筒设计,这是使用传统制造工艺无法实现的,或者难度很大。这表明快速制造工艺的应用如何可以带来特定的客户利益以及与制造相关的优势。

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