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首页> 外文期刊>Procedia CIRP >A Sustainable Direct Recycling of Aluminum Chip (AA6061) in Hot Press Forging Employing Response Surface Methodology
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A Sustainable Direct Recycling of Aluminum Chip (AA6061) in Hot Press Forging Employing Response Surface Methodology

机译:采用响应面法的热压锻造中铝屑(AA6061)的可持续直接回收

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The present study is aimed at investigating a new approach of direct recycling using the hot press forging process. In the study, the chip sizes of AA6061 that produced from high speed milling were used and the mechanical property of the recycled chip of AA 6061 was studied. Response surface methodology (RSM) was used as the appropriate approach for the experimental design and optimization of the response investigated. Central composite design (CCD) based on face centred cubic design was applied in designing the experiments to evaluate the effects of three main operating variables. Three main operating variables investigated i.e. chip size, pre-compaction, and holding time was used to determine the mechanical properties by measuring the ultimate tensile strength (UTS)as the response variable. The results of mechanical property of the recycled chips were compared with the original AA6061 aluminium billet. Result of mechanical properties shows holding time has the most influential effect followed by pre-compaction, and chip size has the least effect on UTS. Hot pressed AA6061 aluminium alloy at holding time 120minutes, 4 times pre-compaction cycle, and large chip size shows the best UTS with reasonablePred R 2 of 0.8866 and 98% suggested solution for desirability. Therefore, it can be concluded that, hot press forging could be one of the alternative metal waste recycling processes instead of conventional method that has been carried out without melting phase which contributes to a sustainable manufacturing process technology in the future.
机译:本研究旨在研究一种使用热压锻造工艺直接再循环的新方法。在研究中,使用了由高速铣削生产的AA6061的切屑尺寸,并研究了AA 6061再生切屑的机械性能。响应面方法(RSM)被用作实验设计和所研究响应的优化的适当方法。基于面心立方设计的中央复合设计(CCD)用于设计实验,以评估三个主要操作变量的影响。通过测量极限拉伸强度(UTS)作为响应变量,研究了三个主要的操作变量,即芯片尺寸,预压实和保持时间,以确定机械性能。将回收切屑的机械性能结果与原始AA6061铝坯料进行了比较。机械性能的结果表明,保持时间影响最大​​,其次是预压实,芯片尺寸对UTS的影响最小。热压AA6061铝合金在保持时间120分钟,预压实周期的4倍和较大的切屑尺寸下显示出最好的UTS,Pred R 2为0.8866,建议的解决方案为98%。因此,可以得出结论,热压锻造可能是替代金属废料回收工艺的一种,而不是在没有熔融相的情况下进行的常规方法,这有助于将来的可持续制造工艺技术。

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