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Fatigue strength of welded and high frequency mechanical impact (HFMI) post-treated steel joints under constant and variable amplitude loading

机译:恒定和可变振幅载荷下的焊接和高频机械冲击(HFMI)后处理钢接头的疲劳强度

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This study presents fatigue test results of longitudinal stiffener specimens in as-welded and high frequency mechanical impact (HFMI) post-treated condition under both constant amplitude loading (CAL) and variable amplitude loading (VAL). The experiments incorporate mild steel S355 and high-strength steel 5700 samples at load stress ratios of R = 0.1 and R = -1 respectively. VAL tests are performed utilizing a straight-line distribution with a sequence length of 2.10(5) load-cycles and an omission level of 19% of the maximum stress range. The test results reveal a significant benefit of the HFMI-treatment under CAL. On the contrary, the increase in fatigue strength is majorly reduced in case of VAL. X-ray residual stress measurements for the investigated mild steel S355 specimens demonstrate that even at comparably minor load stress ranges, a certain relaxation of the HFMI-treatment induced local compressive residual stress state at the weld toe occurs. This phenomenon contributes to the decrease of the benefit by the HFMI-treatment under VAL compared to CAL. An evaluation of specified damage sums on the basis of the determination of an equivalent stress range for VAL reveals that damage sums between D = 1.0 and D = 0.5 are well applicable for a conservative fatigue assessment on the basis of the IIW-recommended fatigue design curves. However, facilitating a lightweight component design by considering experimental test results of HFMI-treated joints under CAL, a reduced specified damage sum of D = 0.3, or even of D = 0.2 in case of fluctuating mean stress states, is suggested for the fatigue assessment to avoid non-conservative results.
机译:这项研究提出了在纵向焊缝和高频机械冲击(HFMI)后处理条件下,在恒定振幅载荷(CAL)和可变振幅载荷(VAL)下,纵向加劲肋试样的疲劳测试结果。实验采用了分别在R = 0.1和R = -1时的低应力钢S355和高强度钢5700样品。 VAL测试是使用直线分布进行的,序列长度为2.10(5)个负载周期,其遗漏水平为最大应力范围的19%。测试结果表明,在CAL下进行HFMI处理具有明显的优势。相反,在VAL的情况下,疲劳强度的增加会大大降低。对研究的低碳钢S355试样的X射线残余应力测量结果表明,即使在相当小的载荷应力范围内,HFMI处理引起的焊趾处局部压缩残余应力状态也会出现一定程度的松弛。与CAL相比,这种现象导致VALMI下HFMI治疗的获益降低。在确定VAL的等效应力范围的基础上对指定的损伤总和进行评估表明,根据IIW推荐的疲劳设计曲线,D = 1.0至D = 0.5之间的损伤总和非常适用于保守疲劳评估。但是,考虑到在CAL下进行HFMI处理的接头的实验测试结果,可以简化零件的轻量化设计,建议将减小的指定损伤总和D = 0.3,或者在平均应力状态波动的情况下降低到D = 0.2,以进行疲劳评估。以避免非保守的结果。

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