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Simulation Modeling and Analysis of a Door Industry

机译:门产业的仿真建模与分析

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Ιn this paper, the authors study the production line of a door industry. The first stage of this research consists of the detailed documentation with flow charts and systematization of all production processes, all product types, as well as all stages of production and equipment. The standard production times were calculated for each workstation, together with the relevant workforce requirements. In the second stage of this research, a discrete event simulation model of the factory was developed to assist in the production planning decision-making. The simulation model was verified using actual production data relating to 19 customer orders for a total of 1,281 doors. Four simulation experiments were executed, where the effect of alternative shifts on the manufacturing line's efficiency was investigated. The performance metrics of total production, mean daily production, and mean labor cost per product were considered. This experimental trial resulted in the identification of the shift configuration that achieves increased productivity while maintaining relatively low labor costs.
机译:本文的作者研究了门行业的生产线。本研究的第一阶段包括详细文档,其中包含所有生产过程的流程图和系统化,所有产品类型,以及所有产品类型以及所有生产和设备的阶段。为每个工作站计算标准生产时间,以及相关的劳动力要求。在本研究的第二阶段,开发了工厂的离散事件仿真模型,以协助生产规划决策。使用与19个客户订单有关的实际生产数据进行验证,验证了仿真模型,总共有1,281个门。执行了四个模拟实验,其中研究了替代转变对生产线效率的影响。考虑了总产量,平均每日生产和每种产品的平均劳动力成本的性能指标。该实验试验导致识别换档配置,使得提高生产率,同时保持相对低的劳动力成本。

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