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A study of the elongated replenishment frequency of TOC supply chain replenishment systems in plants

机译:工厂中TOC供应链补货系统拉长补货频率的研究

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摘要

The TOC (theory of constraint) supply chain replenishment system (TOC-SCRS), a replenishment method of the TOC supply chain solution, is now being implemented by a growing number of companies. In the application of the TOC-SCRS in a node of a supply chain, the replenishment frequency (RF) and replenishment lead time are the required parameters. Generally, the RF of a node depends on the public transportation schedule such as ship schedules or its private conveyor schedule. If this node is a plant, however, the RF depends on the setup frequency in this plant. Basically, the RF in a plant is determined by its sales or production quantity; when sales significantly increase, the RF in a plant needs to be elongated from a higher frequency (i.e. once a day) to a lower frequency (i.e. once every two or more days) due to the limited capacity. However, during the RF conversion periods, some products will be confronted with an inventory shortage problem. An evaluation and enhancement model is then proposed to release the inventory shortage occurrence during the RF conversion periods. A numeric case is also utilised to evaluate the application of the proposed model. Employing this proposed methodology will facilitate a plant to successfully implement an effective TOC-SCRS.
机译:TOC(约束理论)供应链补货系统(TOC-SCRS)是TOC供应链解决方案的补货方法,现在越来越多的公司开始实施。在TOC-SCRS在供应链的节点中的应用中,补货频率(RF)和补货提前期是必需的参数。通常,节点的RF取决于公共运输计划,例如船期表或其私有传送器计划。但是,如果此节点是工厂,则RF取决于该工厂中的设置频率。基本上,工厂中的RF由其销售或生产数量决定;当销售量显着增加时,由于产能有限,工厂的RF需要从较高的频率(即每天一次)延长到较低的频率(即每两天或更多天一次)。但是,在RF转换期间,某些产品将面临库存短缺的问题。然后提出评估和增强模型,以消除RF转换期间的库存短缺情况。一个数值案例也被用来评估所提出模型的应用。采用这种提议的方法将有助于工厂成功实施有效的TOC-SCRS。

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