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Performance measurement based on a total quality approach

机译:基于整体质量方法的绩效评估

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Purpose - The steel industry is a capital-intensive industry and equipment utilisation as effectively as possible is of high priority. One of the key difficulties in the steel industry is the need to synchronise several processes to create a flow through every machine and plant. This paper aims to introduce the concept of integrated equipment effectiveness (TEE), which is a new approach for overall equipment effectiveness (OEE) measurement in three elements, consisting of "OEE loading-based", "OEE capital-based", and "OEE market-based" so as to meet these essential requirements. Design/methodology/approach - Based on a comprehensive scheme for loss analysis, the concept of integrated equipment effectiveness is developed. The case study is conducted in the factory of one large Asian steel-making company in order to examine the proposed model. Findings - The case study reveals the importance of the new scheme for loss analysis in a steel-making plant. IEE gives managers of steel plants a whole perspective on effectiveness. It also indicates the level of synchronisation of a specific machine for making steel within an entire organisation. Practical implications - IEE monitors the manufacturing process to utilise equipment effectively as much as possible and also measures equipment effectiveness for the full process cycle in order to respond to the market. IEE makes communication easier and more efficient. It provides a sound perspective on improvement in steel making and also can be used as a benchmark. Originality/value - The paper provides information on a new method for precise estimation of equipment effectiveness in a steel-making plant. It helps in optimising resource allocation and in improving strategic decision-making.
机译:目的-钢铁行业是资本密集型行业,因此,尽可能有效地利用设备是当务之急。钢铁行业的主要困难之一是需要同步多个过程以在每台机器和工厂中产生流。本文旨在介绍综合设备效率(TEE)的概念,这是一种用于整体设备效率(OEE)的新方法,它分为三个要素,分别是“基于OEE负荷”,“基于OEE资本”和“以OEE市场为基础”,以满足这些基本要求。设计/方法/方法-基于综合的损耗分析方案,提出了集成设备有效性的概念。案例研究是在一家亚洲大型炼钢公司的工厂中进行的,目的是研究提出的模型。调查结果-案例研究揭示了新的炼钢厂损失分析计划的重要性。独立外部评价使钢铁厂管理者对效率有一个整体的认识。它还指示整个组织内用于制造钢铁的特定机器的同步级别。实际意义-IEE监视制造过程以尽可能有效地利用设备,并在整个过程周期内测量设备有效性以响应市场。独立外部评价使沟通更容易,更有效。它为改善炼钢提供了良好的视角,也可以用作基准。原创性/价值-本文提供了有关精确估算炼钢厂设备有效性的新方法的信息。它有助于优化资源分配并改善战略决策。

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