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Evaluation of maintenance management through the overall equipment effectiveness of a yogurt production line in a medium-sized Italian company

机译:通过一家意大利中型公司的酸奶生产线的整体设备效率评估维护管理

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摘要

Due to the competition that has dramatically increased, manufacturers focus on product quality, product delivery time and cost of product. Thus, a company should introduce a quality system to continuously improve and increase both quality and efficiency. Total productive maintenance (TPM) is a methodology that focuses on increasing the availability of existing equipments. The aim of this paper is to study the overall effectiveness equipment (OEE) as a metric for evaluating the progress of TPM of a yogurt production line in a medium-sized Italian company. Data collection from the production line and their analysis were valid for a period of 30 months. It was found out that: a) the overall OEE performance of the line is 92.086% and therefore falls in word-class firms, there is scope for further improvement of the line and especially into the quality rate component; b) the availability of the production line is 97.32%, whereas the maintenance time ratio is 0.02746. Thus, although availability is acceptable, the maintenance time ratio of the line is high and should be optimised with the adequate maintenance policy; c) in the production line there is a failure every 190 minutes that needs about five minutes to repair.
机译:由于竞争急剧加剧,制造商将重点放在产品质量,产品交付时间和产品成本上。因此,公司应引入质量体系以不断提高和提高质量和效率。全面生产维护(TPM)是一种侧重于增加现有设备可用性的方法。本文的目的是研究整体有效性设备(OEE),作为评估一家意大利中型公司的酸奶生产线TPM进度的指标。从生产线收集的数据及其分析有效期为30个月。结果发现:a)该生产线的整体OEE绩效为92.086%,因此属于词类公司,该生产线还有进一步改进的空间,尤其是质量比率组成部分; b)生产线的可用性为97.32%,而维护时间比率为0.02746。因此,尽管可用性是可以接受的,但生产线的维护时间比率很高,应通过适当的维护策略对其进行优化; c)在生产线中,每190分钟发生一次故障,大约需要五分钟才能修复。

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