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首页> 外文期刊>International journal of structural integrity >Cutting forces prediction and thermal distribution considering various cutting parameters and wear progression in drilling
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Cutting forces prediction and thermal distribution considering various cutting parameters and wear progression in drilling

机译:考虑各种切削参数和钻削磨损过程的切削力预测和热分布

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摘要

Purpose - The purpose of this paper is to develop a finite element method (FEM) supported simulation of drilling process applied to superficially hardened steels and assess the heat treatments effect on the optimum drilling conditions (feed rate, speed, etc.). Design/methodology/approach - A three-dimensional model was developed simulating the drilling procedure while experimental data, concerning the chip geometry and force components, were used to validate the model. The developed simulation will allow systematically insight on the tools wear progression induced by the developed temperature and stress fields. Two different cases of simulation were examined. A typical simulation was investigated, which erected with all the standard features found in the FEM simulation software. In the second case, all the experimental data were introduced. Findings - The simulation results revealed that the advanced developed FEM model describes sufficiently the real chip geometry. Moreover, the FEM calculations provide an effective tool for predicting occurring temperatures, strain and stresses and thus for approaching the real loads of the cutting tool during drilling. Originality/value - This paper fulfills an identified need to study the drilling simulation.
机译:目的-本文的目的是开发一种适用于表面硬化钢的有限元方法(FEM)支持的钻孔过程模拟,并评估热处理对最佳钻孔条件(进给速度,速度等)的影响。设计/方法/方法-开发了一个三维模型来模拟钻孔过程,同时使用有关切屑几何形状和受力分量的实验数据来验证该模型。所开发的仿真将系统地洞悉由所开发的温度和应力场引起的刀具磨损进程。研究了两种不同的模拟情况。研究了典型的仿真,该仿真具有FEM仿真软件中发现的所有标准功能。在第二种情况下,介绍了所有实验数据。结果-仿真结果表明,先进的有限元模型可以充分描述真实的芯片几何形状。此外,FEM计算为预测发生的温度,应变和应力,从而在钻进过程中逼近切削工具的实际载荷提供了有效的工具。原创性/价值-本文满足研究钻探模拟的确定需求。

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