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Product Model Preparation and Processing for Micromanufacturing

机译:微观制造的产品模型准备和处理

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摘要

Based on the two-photon polymerization technique, an analysis of product shapes is performed so that their digital manufacturing models can be efficiently processed for micromanufacture. To describe microstructures, this analysis shows that nonmanifold models are of interest. These models can be intuitively understood as combinations of wires, surfaces, and volumes. Minimum acceptable wall thickness, wire dimension, and laser density of energy are among the elements justifying this category of models. Taking into account this requirement, a model preparation and processing scheme is proposed that widens the laser beam trajectories with a concept of extended layer manufacturing technique. A tessellation process suited for non-manifold models has been developed for computer-aided design models imported from standard for the exchange of product files. After tessellation, several polyhedral subdomains form a nonmanifold polyhedron. To plan the trajectories of the laser beam, adaptive slicing and global 3D hatching processes as well as a "welding " process (for joining subdomains of different dimensionality) have been combined. Finally, two nonmanifold microstructures are fabricated according to the proposed model preparation and processing scheme.
机译:基于双光子聚合技术,对产品形状进行了分析,以便可以有效地对其数字制造模型进行微制造。为了描述微观结构,该分析表明非流形模型是令人关注的。这些模型可以直观地理解为导线,表面和体积的组合。最小可接受的壁厚,线径和能量的激光密度属于证明此类模型的要素。考虑到这一要求,提出了一种模型制备和处理方案,以扩展层制造技术的概念加宽了激光束的轨迹。对于从标准导入的用于交换产品文件的计算机辅助设计模型,已经开发了适用于非流形模型的细分过程。细分后,几个多面体子域形成一个非流形多面体。为了计划激光束的轨迹,已将自适应切片和全局3D阴影线过程以及“焊接”过程(用于连接不同维度的子域)组合在一起。最后,根据提出的模型准备和加工方案,制造了两个非流形的微观结构。

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