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Eco-Friendly ELID Grinding Using Metal-Free Electro-Conductive Resinoid Bonded Wheel

机译:使用无金属导电树脂粘结砂轮进行环保的ELID研磨

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摘要

In this study, a metal-free electro-conductive resinoid bonded wheel made of carbon a3 the conductive material was experimentally built to reduce metal ions in the grinding fluid and metal contamination of the workpiece in the aim to develop environmentally-friendly ELID (Electrolytic In-Process Dressing) grinding techniques. At the same time, characteristics of initial electrolytic-dressing and grinding were also investigated. The results showed that the prototyped metal-free electro-conductive resinoid bonded wheel consisted of a layer of oxides with high oxygen level formed on the wheel surface by electrolytic dressing. The layer generated by electrolytic dressing was found to wear more easily than the matrix composition and in addition have a high frictional coefficient. This wheel was also found to have good surface roughness compared to the cast iron bonded wheel generally used for ELID grinding. The obtained surface roughness was about 30 nmPV using a no.8000 metal-free electro-conductive resinoid bonded diamond wheel.
机译:在这项研究中,实验开发了一种由碳a3制成的无金属导电树脂类粘结轮,该导电材料可减少研磨液中的金属离子和工件的金属污染,旨在开发环保的ELID(Electrolytic In -过程修整)研磨技术。同时,还研究了初始电解修整和磨削的特性。结果表明,原型的无金属导电树脂类粘结轮由通过电解修整在轮表面形成的一层高氧含量的氧化物组成。发现通过电解修整产生的层比基体组合物更容易磨损并且此外具有高摩擦系数。与通常用于ELID研磨的铸铁结合砂轮相比,该砂轮还具有良好的表面粗糙度。使用编号为8000的不含金属的导电树脂样金刚石砂轮,获得的表面粗糙度约为30 nmPV。

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