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BEND PROCESS MONITOR ING-SMALL CHANGES LEAD TO BIG RESULTS

机译:弯曲过程监控ING-小变化导致大结果

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摘要

IN many advanced fabrication shops, tube bending is a highly automated process that uses robotic and CNC bending machines to produce high volumes of complex tubes, each one formed to precise specifications. Robotic, automated operations are fascinating to watch as the steel tube methodically is formed into shape without human intervention, other than perhaps loading and unloading the tube. The formed tube then moves through various assembly workcells and ends up in an assembled component. You might wonder if anything could possibly go wrong with such a highly controlled process, yet it can and does happen. The biggest problems plaguing any complex manufacturing process are those you/can't see coming. For example, unseen, unknown, and unresolved process issues in mandrel bending lead to premature tool wear, inconsistent product quality, unexpected equipment damage, and costly downtime. Bending operations periodically experience mandrel link failures, potentially leaving a mandrel ball, or doughnut, in a tube.
机译:在许多先进的加工厂中,弯管是一种高度自动化的过程,它使用机器人和CNC弯管机来生产大量复杂的管,每根管都按照精确的规格制成。随着钢管的有条不紊地成形,而无需人工干预,除了可以装卸钢管外,机器人的自动化操作令人着迷。然后,形成的管移动通过各种组装工作单元,并最终成为组装的组件。您可能想知道,在这样一个高度受控的过程中是否可能出什么毛病,但是它确实可以发生。困扰任何复杂制造过程的最大问题是您/看不到的那些问题。例如,心轴弯曲中看不见的,未知的和未解决的过程问题会导致工具过早磨损,产品质量不一致,意外的设备损坏以及昂贵的停机时间。弯曲操作会定期遇到心轴链接故障,并可能将心轴球或甜甜圈留在管中。

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