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Investigation of Atmospheric Plasma Sprayed Tungsten Carbide Cobalt Coatings using Statistical Design of Experiments

机译:用实验统计设计研究大气等离子喷涂碳化钨钴涂层

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摘要

The interaction between thermal spray parameters and coating characteristics of atmospheric plasma sprayed WC-12Co was investigated by means of statistically designed experiments. A central composite design was employed to study the influence of the process parameters' ratio Ar/H_2, plasma gas volume flow, powder feed rate and stand-off distance on the deposition efficiency, tensile strength, porosity, roughness, particle temperature, particle velocity and the percentage of molten carbides. The process parameters' volume flow and powder feed rate showed a considerable impact on the microstructure and morphology of the coatings, which could be traced back to a change in the melting degree of the powders as well as a change in particle temperature and velocity. On the basis of the statistical experiments, mathematical expressions were found to describe the coating characteristics. The quality of the mathematic model was scrutinized in a subsequent evaluation stage.
机译:通过统计设计的实验研究了热喷涂参数与大气等离子喷涂WC-12Co涂层特性之间的相互作用。采用中心复合设计研究工艺参数的比率Ar / H_2,等离子气体体积流量,粉末进料速率和支座距离对沉积效率,拉伸强度,孔隙率,粗糙度,颗粒温度,颗粒速度的影响和熔融碳化物的百分比。工艺参数的体积流量和粉末进料速率对涂层的微观结构和形态显示出相当大的影响,这可以追溯到粉末熔融度的变化以及颗粒温度和速度的变化。在统计实验的基础上,发现数学表达式来描述涂层特性。在随后的评估阶段中仔细检查了数学模型的质量。

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