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NIR (Near-Infra-Red) sensor - an alternative diagnostic tool for the online process control of thermal spray processes

机译:NIR(近红外)传感器-用于热喷涂过程在线过程控制的替代诊断工具

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摘要

According to the present state of the art "insitu - real time control systems" are absolutely necessary in modern applications within the field of Thermal Spray technology with regard to the quality and reproducibility of thermal spray coatings for a wide range of industrial applications. Compared with the already existing diagnostic systems and their algorithms which are developed on the basis of CCD cameras, an algorithm can be developed for insitu - real time control systems, which possesses a by far closer physical approach for the determination of the particle characteristics due to the measurement principle. Thus, about 300 particles can be detected per millisecond as well as average particle velocities within the range of 30 - 1200 m/s and average particle surface temperatures between 700 - 3000℃ can be determined. A statistical distribution of approximately 3000 particles is considered for the computation of the online measured average particle velocities and surface temperatures. The accuracy of the measurement determines the use of an online process control during Thermal Spray processes.
机译:根据当前的技术水平,就广泛的工业应用中的热喷涂涂层的质量和可再现性而言,在热喷涂技术领域中的现代应用中绝对需要“原位-实时控制系统”。与已经存在的基于CCD摄像机的诊断系统及其算法相比,可以为原位实时控制系统开发一种算法,该算法拥有更接近的物理方法来确定粒子特征,这是由于测量原理。因此,每毫秒可以检测到约300个粒子,并且平均粒子速度在30-1200 m / s的范围内,并且可以确定700-3000℃之间的平均粒子表面温度。计算在线测量的平均颗粒速度和表面温度时,应考虑大约3000个颗粒的统计分布。测量的准确性决定了在热喷涂过程中是否使用在线过程控制。

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