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SintClad: A New Approach for the Production of Wear-Resistant Tools

机译:SintClad:一种生产耐磨工具的新方法

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摘要

Tools used in the mineral processing industry are required to feature high wear resistance to facilitate an adequate cost efficiency. These kinds of tools are made of composite materials based on a low-alloyed substrate material and a high-alloyed coating. The coatings can be applied in different ways using production processes like HIP cladding, deposit welding, and composite casting. The article is concerned with the problem of a novel and cost-effective coating alternative: sinter cladding, using the principle of supersolidus liquid-phase sintering (SLPS). Usually SLPS represents a sintering technique, which is used for the compaction of high-alloyed metal powders. However, no recognizable efforts were made to use the SLPS-process for applying a PM-coating on a bulk substrate material. Sinter cladding for the first time uses SLPS to combine the process of powder compaction with the application of a coating to a solid steel substrate into one single step. Another advantage of the process is the possibility to produce massive bulk coatings with thicknesses exceeding 20 mm. This article is original in the scope of question and investigation methods in terms of microstructure, hardness profiles, EDX measurements, diffusion calculations, and computational thermodynamics.
机译:要求矿物加工行业中使用的工具具有高耐磨性,以促进足够的成本效益。这类工具由基于低合金基材和高合金涂层的复合材料制成。可以使用HIP包层,堆焊和复合铸造等生产工艺以不同的方式涂覆涂料。本文关注的是一种新颖且具有成本效益的涂层替代品的问题:使用超固相液相烧结(SLPS)原理的烧结包层。通常,SLPS代表一种烧结技术,用于压实高合金金属粉末。然而,没有做出可识别的努力来使用SLPS工艺在块状基底材料上施加PM涂层。烧结熔覆层首次使用SLPS将粉末压实过程与在固态钢基材上的涂层涂覆结合在一起,成为一个步骤。该方法的另一个优点是可以生产厚度超过20mm的块状散装涂层。本文在微观结构,硬度分布,EDX测量,扩散计算和计算热力学方面,是问题和研究方法范围内的原创文章。

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