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Experimental and Finite Element Investigation of Roll Drawing Process

机译:轧制过程的实验与有限元研究

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In this research, the wire drawing process with flat roller dies is investigated. A prototypal apparatus is developed to conduct experimental tests on such a process and analyze the influence of main roll drawing parameters (e.g., incoming wire diameter, forming rolls diameter, thickness reduction, and friction conditions) on geometrical characteristics of flattened wires. A finite element model (FEM) is developed to simulate the deformation of the wire during the process. Within the entire range of experiments, a good agreement between experimental data and numerical results is found which allows validating the FE model. A further observation from the experimental program and numerical simulations is that a complicated dependence of the lateral spread of wire and width of contact area on process parameters exists during wire drawing with roller dies.
机译:在这项研究中,研究了带有平辊模具的拉丝工艺。开发了一种原型设备,以对该工艺进行实验测试,并分析主要轧辊拉伸参数(例如,进线直径,成型辊直径,厚度减小和摩擦条件)对扁平线的几何特性的影响。开发了有限元模型(FEM)以模拟过程中导线的变形。在整个实验范围内,实验数据与数值结果之间找到了很好的一致性,从而可以验证有限元模型。从实验程序和数值模拟得出的进一步观察结果是,在使用辊模进行拉丝过程中,线材的横向扩展和接触面积的宽度对工艺参数存在复杂的依赖关系。

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