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首页> 外文期刊>Journal of Micromechanics and Microengineering >The efects of electro-discharge machining block electrode method for microelectrode machining
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The efects of electro-discharge machining block electrode method for microelectrode machining

机译:放电加工块电极法对微电极加工的影响

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The electro-discharge machining block electrode method is a useful approach for producing microelectrodes due to its low investment cost and quick set-up. However, producing these microelectrodes (rods) to the desired size is a daunting task due to the occurrence of wear on the rod as well as on the cutting block. Hence, further research has been carried out to determine the differential wear between the two electrodes and to correlate the effects of the independent input parameters on the size of the average electrode diameter. The experimental results revealed that the sparking energy and electrode rotational speed influence only a slight variation in the size of the average microelectrode diameter. The electrode feeding length was found to be inversely linear to the size of the average microelectrode diameter at the reverse polarity condition. The SEM examination of microelectrodes machined at various feed lengths revealed that the size effect of the electrode imparts a vital role to the material removal characteristics. The application of several machining passes at different positions of the block is more efficient for producing precise microelectrodes. Finally, some application examples of the fabricated microelectrodes are included and the technological limitations of the block electrode method are discussed. [References: 10]
机译:放电加工块电极法由于其投资成本低且设置迅速而成为生产微电极的有用方法。然而,由于在棒以及切割块上发生磨损,将这些微电极(棒)制造成期望的尺寸是艰巨的任务。因此,已经进行了进一步的研究,以确定两个电极之间的差异磨损,并使独立输入参数对平均电极直径大小的影响相关。实验结果表明,火花能量和电极转速仅影响平均微电极直径大小的微小变化。发现在相反极性条件下,电极进给长度与平均微电极直径的大小成反比线性。在各种进料长度下加工的微电极的SEM检查显示,电极的尺寸效应对材料去除特性起着至关重要的作用。在模块的不同位置进行多次加工可更有效地生产精密的微电极。最后,介绍了所制备微电极的一些应用实例,并讨论了块电极法的技术局限性。 [参考:10]

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