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Net shape forging of tooth products utilizing divided flow method

机译:采用分流法的齿制品净锻造

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摘要

The divided flow method was applied to the working of various involute spur machine gears in order to establish it as a practical and useful forging process. A well-shaped gear could be forged under a working pressure of 2000MPa on low carbon steel such as S10C. When the toothed die was changed to a floating die, the working pressure decreased to 1500 MPa. Even in the case of a Ni-Cr-Mo alloyed steel of SNCM, the same well-shaped gear was forged with the pressure of 2330 MPa. When the compressive toothed punch was changed to one with a proper projection at the bottom face of the punch, both an external gear with the face width of 10 times the module and an internal gear with the face width of 11 times the module were obtained under a low working pressure. When a newly designed multiaction die set was combined with a single-action press, the divided flow method could be applied within a short working time. In addition, the product having both an internal gear and an external one was successfully obtained.
机译:分流法被应用于各种渐开线正齿轮的加工,以使其成为一种实用且有用的锻造工艺。形状良好的齿轮可以在2000MPa的工作压力下锻造在低碳钢(例如S10C)上。当将带齿模具改为浮动模具时,工作压力降至1500 MPa。即使在SNCM的Ni-Cr-Mo合金钢的情况下,也可以在2330 MPa的压力下锻造相同形状的齿轮。当将压缩齿形冲头更改为在冲头底面上具有适当凸起​​的齿形时,在以下条件下获得了齿面宽度为模块的10倍的外齿轮和齿面宽度为模块的11倍的内齿轮。低工作压力。当将新设计的多作用模具与单作用压力机结合使用时,分流方法可以在较短的工作时间内应用。另外,成功地获得了具有内齿轮和外齿轮的产品。

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