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CRITICAL ANALYSIS OF 'TIGHT CRACKS'

机译:“拉紧裂纹”的临界分析

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The purpose of this discussion is to assess the implications of fifteen years of studies of stress corrosion cracking (SCC) using the Analytical Electron Transmission Microscope (ATEM). This work has considered mainly Fe-Cr-Ni alloys of types used in water cooled nuclear power plants in the range of 250-350°C with hydrogenated and oxygenated water and with some contaminated environments. The objectives of this work have been mainly to determine causes of failures usually with respect to impurities in the water, faulty materials, geometric effects, irradiation, and from other sources. While the work, nominally, has not been directed toward mechanistic studies, the workers in this field have conducted some very good science enabling important insights into critical processes that affect predicting the course of SCC. Among the most important of the scientific advances has been showing that tips of cracks are in the range of 1-5 nm wide and are not in the range of large crack tip opening displacements (CTODs) that are calculated to be in the range of 2500-5000 nm wide. This finding of such narrow crack tips represents a "paradigm shift" in considering mechanisms of SCC. These very thin or "tight cracks", are so narrow that they must be treated on a molecular basis and not by a continuum basis. In view of this geometry, these crack tips are now referred to as "tight cracks" or as "molecular cracks." Second, these ATEM studies have shown that metal at the crack tip is often enriched in the noble component, Ni. This finding seems more likely in aborted cracks and less likely in propagating cracks although there is disagreement among researchers. Ni enrichment is not so common in high nickel alloys. This finding is a major advance and raises important questions about the resistance of all alloys now being used from the Fe-Cr-Ni alloy system. Also, this finding provides an avenue for conducting useful mechanistic research directed toward predicting long lifetimes. There is evidence suggesting that the advance of SCC is a brittle process and is not associated with breaking of passive films. Studies of the mature SCC after cracking at the crack tip, show that the oxides formed do not come from the crack tip but rather from in situ oxidation. From an engineering point of view the ATEM work has provided important answers to effects of contaminants and water chemistry. Recommendations for future scientific work with the ATEM include a thorough definition of dislocation arrays at the crack tip, detailed study of the metal composition ahead of the crack tip, and detailed characterization of the physical and chemical features of the tips of the tight cracks.
机译:讨论的目的是评估使用分析型电子透射显微镜(ATEM)进行的十五年应力腐蚀开裂(SCC)研究的意义。这项工作主要考虑了用于水冷核电站的250-350°C范围内的类型的Fe-Cr-Ni合金,氢化和氧化水以及某些污染环境。这项工作的目的主要是确定故障的原因,通常涉及水中的杂质,有缺陷的材料,几何效应,辐射以及其他来源。虽然名义上的工作并未针对机械研究,但该领域的工人进行了一些非常出色的科学研究,从而对影响SCC进程预测的关键过程提供了重要见解。其中最重要的科学进展表明,裂纹尖端的宽度在1-5 nm范围内,并且不在较大的裂纹尖端开口位移(CTOD)范围内,该位移的计算值在2500范围内-5000 nm宽。这种狭窄的裂纹尖端的发现代表了考虑SCC机理的“范式转变”。这些非常细的或“紧密的裂缝”非常狭窄,以至于必须在分子基础上而不是在连续基础上进行处理。鉴于这种几何形状,这些裂纹尖端现在称为“紧密裂纹”或“分子裂纹”。其次,这些ATEM研究表明,裂纹尖端的金属通常富含贵重成分Ni。尽管研究人员之间存在分歧,但这一发现似乎更可能出现在中止的裂缝中,而不太可能发生在扩展的裂缝中。镍富集在高镍合金中并不常见。这一发现是一项重大进步,并提出了有关现在从Fe-Cr-Ni合金系统中使用的所有合金的电阻的重要问题。而且,这一发现为进行旨在预测长寿命的有用的机械研究提供了途径。有证据表明,SCC的发展是一个脆弱的过程,与钝化膜的破裂无关。对裂纹尖端处开裂后的成熟SCC的研究表明,形成的氧化物不是来自裂纹尖端,而是来自原位氧化。从工程的角度来看,ATEM的工作为污染物和水化学的影响提供了重要的答案。对于将来使用ATEM进行科学工作的建议,包括彻底定义裂纹尖端的位错阵列,对裂纹尖端之前的金属成分进行详细研究,以及对紧密裂纹尖端的物理和化学特征进行详细表征。

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