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In Production/Wire EDMing sees more application in parts production

机译:在生产中/线切割加工在零件生产中看到更多的应用

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摘要

Wire electrical discharge ma-chining historically has been a process for producing tools, dies and molds. Increasingly, though, WEDMing is being used for the production of parts. Much of the shift is occurring because WEDMing offers numerous advantages when applied to parts production: It helps shops produce parts to extremely tight tolerances, offers reliability and repeatability, and lends itself well to unmanned operation. Because WEDMing is a noncontact machining process that exerts little, if any, force on the workpiece, the fixturing required to produce a part is less complex. WEDMed components have increased rigidity, because highly detailed parts can be cut in one operation rather than being machined in two sections and welded or screwed together, as might be the case when grinding or milling. Close tolerances can be held without generating burrs, eliminating the need for deburring operations. Cutting parts out of difficult-to-ma-chine materials is relatively easy with WEDMing-it can cut any material as long as it's electrically conductive. WEDMing makes efficient use of the workpiece material, because parts cut out of it can be nested.
机译:从历史上看,电火花线切割加工一直是生产工具,模具和模具的过程。但是,越来越多地,电火花加工被用于零件的生产。发生大部分变化的原因是,电火花线切割在应用于零件生产时具有许多优势:它可以帮助车间以极严格的公差生产零件,提供可靠性和可重复性,并且非常适合无人操作。由于电火花线切割是一种非接触式加工工艺,几乎不施加任何力(如果有的话)在工件上,因此生产零件所需的夹具就不那么复杂了。线切割加工的零件具有更高的刚性,因为可以在一次操作中切割出非常精细的零件,而不是像在研磨或铣削时那样,将零件加工成两部分并焊接或拧在一起。可以保持很小的公差而不会产生毛刺,从而消除了去毛刺操作的需要。使用电火花线切割,从难于加工的材料上切割零件相对容易-只要能导电,就可以切割任何材料。电火花线切割可有效利用工件材料,因为切出的零件可以嵌套。

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