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Methodology to Improve the Cylindricity of Engine Cylinder Bore by Honing

机译:通过珩磨改善发动机缸孔的圆柱形的方法

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Cylindricity of engine cylinder bore is identified as one of the crucial factors to exert great influence on engine performance including piston friction and wear, energy consumption, and gas emission. Cylindricity at macroscopic level as well as surface roughness at microscopic level such as peak roughness, core roughness, and valley roughness of engine cylinder bore is typically generated by honing operations. However, the selection of the process parameters of honing is currently based on empirical methods since honing is mechanically complex process. It thus makes a significance to analytically investigate honing operation to effectively improve the cylindricity of engine cylinder bore based on its functional requirements. This research aims to explore the methodology on achieving the desired cylindricity for engine cylinder bore through several approaches including simulating honing motion trajectory, improving honing head structure, coordinating cylinder bore honing with its previous boring operation, and optimizing honing parameters such as honing velocity, stroke speed, and overrunning distance. The research presents a systematical thinking to achieve macrogeometrical features in the honing of engine cylinder bore and a theoretical approach for the successful selection and optimization of honing process parameters.
机译:发动机气缸孔的圆柱形被识别为对发动机性能产生很大影响的关键因素之一,包括活塞摩擦和磨损,能耗和气体排放。宏观水平的圆柱形以及显微镜水平的表面粗糙度,例如峰粗糙度,核心粗糙度和发动机缸孔的谷粗糙度的粗糙度,通常通过珩磨操作产生。然而,当珩磨机械复杂过程的过程中,目前基于经验方法的过程参数的选择目前基于经验方法。因此,对分析珩磨操作进行了重要意义,以基于其功能要求有效地改善发动机缸孔的圆柱形。该研究旨在通过包括模拟珩磨运动轨迹,改善珩磨头结构,改善汽缸孔珩磨,以其先前的镗孔操作来探讨实现发动机气缸孔的所需圆柱形的方法。速度和超越距离。该研究呈现了在发动机气缸孔珩磨中实现宏观模拟特征的系统思维,以及成功选择和优化珩磨过程参数的理论方法。

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