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Dynamic Mathematical Model for Low Power Electrical Discharge Machining Applications

机译:低功耗电气放电加工应用的动态数学模型

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Electrical discharge machining is one of the widely used machining methods, principally in medical applications, aerospace industry and manufacturing in hard material fields. However, scientific knowledge about the process is still insufficient for its more improvements. Experimental work are time consuming and costly due to the complex and stochastic character of the EDM procedure. Process modeling is a great option in order to reduce the experimental difficulty related to the technology. This paper presents a dynamic mathematical model for low power EDM application. The propounded model includes the precise insight into the interactive behavior of EDM system based on the sparking phases and pulse power generator. The ignition, discharge and recovery phases of the model have been developed through MATLAB's time domain analysis. Contributions are contrived in different aspects of the entire system, containing modeling and system simulation. The result shows expected profiles with satisfactory dynamic performance. To verify the model, simulated material removal rates (MRRs) are obtained using machining parameters from series of simulation and then compared with the experimental ones carried out by previous researcher. Ability of the model to predict the dynamic behavior profile of the EDM system is successfully confirmed by low average percentage error in predicting MRR.
机译:电气放电加工是一种广泛使用的加工方法之一,主要用于医疗应用,航空航天工业和硬质材料领域的制造。然而,关于该过程的科学知识仍然不足以实现更多的改进。由于EDM程序的复杂和随机性能,实验工作是耗时和昂贵的。过程建模是一个很好的选择,以减少与技术相关的实验困难。本文介绍了低功耗EDM应用的动态数学模型。该模型包括基于火花阶段和脉冲发电机的EDM系统的交互行为的精确洞察。通过Matlab的时域分析开发了模型的点火,放电和恢复阶段。贡献在整个系统的不同方面进行了贡献,其中包含建模和系统仿真。结果显示了具有令人满意的动态性能的预期配置文件。为了验证模型,使用来自一系列模拟的加工参数来获得模拟材料去除率(MRRS),然后与先前研究人员进行的实验结果相比。模型预测EDM系统的动态行为简档的能力通过预测MRR的低平均百分比误差成功确认了EDM系统的动态行为配置文件。

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