Optimization measurement for the ballscrew raceway profile based on optical measuring system

Wang Kai; Feng Hu-Tian; Zhou Chang-Guang; Ou Yi

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Optimization measurement for the ballscrew raceway profile based on optical measuring system

机译：基于光学测量系统的滚珠丝道轮廓的优化测量

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摘要

Given that the ballscrew raceway profile directly affects the service characteristics and precision retention of ball screws, this paper proposes an optimized continuous measuring method for the ballscrew raceway profile, without the need to adjust the sensor for the measurement of each raceway. Based on a comparison with existing measuring methods and principles, an optical measuring system is constructed, in which installation errors in the LED sensor and the linear calibration system, together with the straightness of the mobile platform, are obtained and analyzed. More importantly, in this work, we propose a transformation algorithm for the helix angle as well as an arc-selecting principle. Compared to the measurment results and time consumption of the profilometer, the maximum error for the measured radius and contact angle of the system proposed in this paper is 1.5 mu m and 35 ', and the measuring efficiency is increased by 15.8%, 58.6%, and 67.5% for 1, 5, and 20 continuous raceways, respectively, indicating effective performance in terms of accuracy, repeatability, and efficiency. Moreover, the system is also capable of measuring the pitch diameter and lead error of the ballscrew, which is significant in regard to classifying the accuracy of the ballscrew raceway profile, and improving machining precision.

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来源
《Measurement Science & Technology》 |2021年第3期|共12页
作者
Wang Kai; Feng Hu-Tian; Zhou Chang-Guang; Ou Yi;
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作者单位

Nanjing Univ Sci &

Technol Dept Mech Engn Nanjing 210094 Peoples R China;

Nanjing Univ Sci &

Technol Dept Mech Engn Nanjing 210094 Peoples R China;

Nanjing Univ Sci &

Technol Dept Mech Engn Nanjing 210094 Peoples R China;

Nanjing Univ Sci &

Technol Dept Mech Engn Nanjing 210094 Peoples R China;

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正文语种 eng
中图分类仪器、仪表;
关键词
Ballscrew; raceway profile measurement; LED sensor; profile transformation; error analysis;

机译：滚珠丝杠;滚道轮廓测量;LED传感器;轮廓转换;错误分析;

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Optimization measurement for the ballscrew raceway profile based on optical measuring system

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